Rev 2:1
121E 121ED
VOLKSWAGEN SHARAN Oct 2010SEAT ALHAMBRA Oct 2010-
Powder Coated Finish
(Exc Models With Pre-Cut Skirt, & Factory Cut Panel Bumpers)
e11*94/20*9514*00
w221
Components
Mainframe
Code
Quantity
CB
1
Description Crossbar
Bolt Kit Code
Quantity
Description
WB
4
10mm Large Round Washers
B
4
10x40 Set Screws & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove light clusters—from inside the boot remove access panels, the right hand side slides downwards. Remove the plastic thumbscrews. Pull gently rearwards off the plastic locating pegs and disconnect the wiring loom. 2. Remove bumper—2 fixings in light cluster area on each side, 3 fixings in each wheel arch, 2 fixings on lower corner edges, 1 fixing behind arch liner on each bumper tip and 4 fixings on lower edge. Pull bumper tips away from body with the aid of lubricant and pull bumper rearwards whilst disconnecting reversing sensors. 3. Remove impact beam and hand to customer for possible future refit. Refit original beam fixings to prevent water ingress. 4. Lower the Adblue tank from the left side panel (2 fixings). Allow tank to drop 100mm and support underneath. 5. Insert crossbar CB inside the chassis rails and loosely attach through existing holes using set screws B with washers WB. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 7. Refit the Adblue tank. Cut the bumper as shown in the diagram. Refit bumper, reverse sensors and light clusters. Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A. Attach type appproved towball (not supplied) using set screws C. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
121E 121ED
Powder Coated Finish
VOLKSWAGEN SHARAN Oct 2010SEAT ALHAMBRA Oct 2010-
(Exc Models With Pre-Cut Skirt, & Factory Cut Panel Bumpers)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
121E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts, Nuts & Grip Washers
C
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws C. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com