Rev 2:1
127E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts, Nuts & Grip Washers
G
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
127E 127ED 127ES
Powder Coated Finish
MERCEDES E CLASS SALOON (W210) 2002-2009 MERCEDES E CLASS ESTATE (S211) 2003-2010 E11 55R-0110129 w1207
Components
Mainframe
Code
Quantity
Description
CB
1
Crossbar
LS
1
Left Strap
RS
1
Right Strap
Bolt Kit Code
Quantity
Description
WA
22
12mm Large Round Washers
B
14
12x40 Set Screws, Grip Washers & 10 Nuts
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove the rear panel & side panels from inside the boot. Remove spare wheel, tool kit holder & release the battery clamp. 2. Remove bumper— 2 bolts either side & 3 nuts on the rear panel inside the boot. Inside the wheel arches remove 1 nut,1 plastic fastener & 1 tip bolt hidden behind the arch liner. Remove 2 bolts on the bottom edge & disconnect the reversing sensors from inside the boot. Slide the bumper off rearwards. 3. Remove both side heat shields & lower both exhaust silencers. 4. Remove the impact beam and give to customer. Retain foam pads for later use. 5. Remove the 4 rubber grommets from the chassis rails inside the boot. 6. Cut a slit in both foam pads and slide on to straps LS & RS. Insert Straps inside the chassis rails & loosely attach using set screws B with washers WA. 7. Loosely attach crossbar CB to the rear panel using set screws B with washers WA. 8. Attach straps LS & RS to crossbar CB using set screws B with washers WA. 9. Use sealant (not supplied) around any area prone to water ingress. 10. Tighten and check all fixings. 11. Refit exhaust, heat shields, bumper & all other items removed Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with CPE10 plates ( standard orientation ) using set screws Y & bolts W. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball using set screws G. 12. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
127E 127ED 127ES
Powder Coated Finish
MERCEDES E CLASS SALOON (W210) MERCEDES E CLASS ESTATE (S211)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com