Rev 2:1
128E 128ED
Powder Coated Finish
VAUXHALL ZAFIRA TOURER Mar 2012e11*94/20*9663*00
w504
Components
Mainframe
Code
Quantity
CB
1
Crossbar
Description
RA
1
LA
1
Bolt Kit Code
Quantity
WA
4
12mm Large Round Washers
Description
Right Angle
B
4
12x35 Set Screws, Nuts & Grip Washers
Left Angle
C
4
12x40 Set Screws & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear bumper— 4 screws in each wheel arch liner and 2 central fixings. 2. Remove light clusters—2 screws behind covers in boot. Remove plastic covers on each side of boot shut panel and remove fixings 1 each side. 3. Carefully release plastic clips securing bumper to vehicle body and pull rearwards. Disconnect reversing sensors and any wiring secured to the bumper. Remove impact beam and hand to customer. Retain fixings. 4. Insert angles LA and RA inside the chassis rails and loosely secure using set screws C with washers WA and to studs on the rear panel using the original fixings. 5. Loosely attach crossbar CB to angles LA and RA using set screws B. Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A, then attach type approved towball (not supplied) using set screws G. 6. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 7. Replace bumper and reconnect any wiring.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
128E 128ED
Powder Coated Finish
VAUXHALL ZAFIRA TOURER
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
128E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts,Nuts & Grip Washers
G
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com