Rev 2:6
188ED-149ED 188ES-149ES 188E-149E
PEUGEOT 207 Hatchback, SW (Estate) & Van (Not Convertible) (Inc Outdoor) CITROEN C3 PICASSO e11*94/20*9538*00
Powder Coated Finish
w628
Components Code Mainframe
Quantity
Description
Bolt Kit Code
Quantity
Description
CB
1
Crossbar
WA
4
10mm Small Round Washers
AN
2
Angle
C
6
10x35 Set Screws & Grip Washers
SP
2
Side Plate
E
6
12x35 Set Screws, Nuts & Grip Washers
CN
4
10mm Small Cage Nuts
(Neck Type)
1.
Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
Remove 2 fixings holding the lower edge of the bumper to the vehicle body. On SW variant remove the plastic dirt shields covering the towbar mounting area (1 plastic fixing on lower edge of bumper, 1 fixing near bumper impact beam and 1 fixing in wheel arch). On 207 hatchback models cut bumper as shown in diagram.
2.
Locate the slots on the outside vertical face of each chassis rail and insert cage nuts CN.
3.
Loosely attach side plates SP to the chassis rails using set screws C with washers WA.
4.
Loosely attach crossbar CB to side plates using set screws E. See diagram for correct hole to vehicle relationship.
5.
Remove the tape covering the threaded holes on the end of each chassis rail. Loosely attach angles AN to each chassis rail using set screws C and to crossbar CB using set screws E. Tighten and check all fixings using calibrated torque tool to the specified torque settings on the towbar drawing.
Detachable Neck: Attach using set screws Z. Swan Neck: Attach with IP plates using bolts A. Flange Neck: Attach using bolts A and type approved towball (not supplied) using set screws G. 6.
Tighten and check all fasteners using calibrated torque tool to the specified torque settings on the towbar drawing.
7.
Replace all trim.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:4
188ED-149ED 188ES-149ES 188E-149E
Powder Coated Finish
PEUGEOT 207 Hatchback, SW (Estate) & Van (Not Convertible) (Inc Outdoor) CITROEN C3 PICASSO
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com