Rev 2:1
151E 151ED
Powder Coated Finish
PEUGEOT 4007 & CITROEN C-CROSSER, MITSUBISHI OUTLANDER (4x4) 2007MITSUBISHI OUTLANDER II 2007-2013 e11*94/20*8325
w677
Components
Mainframe
Code
Quantity
CB
1
AB
4
SP
1
Description
Bolt Kit Code
Quantity
Description
Crossbar
WA
10
10mm Large Round Washers
Angle Brackets
B
6
10x40x1.25 Set Screws & Grip Washers
Side Plate
C
2
12x35 Set Screws, Nuts & Grip Washers
F
4
10x50x1.25 Set Screws & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Lower spare wheel. Remove the 3 plastic ‘push—in’ clips securing the bumper tabs to the underside of the vehicle. Lower the exhaust to gain access to the chassis rails. 2. Cut the bumper as shown on the diagram which is on the reverse side of the fitting instruction. Keep the off-cut for later use as a boot latch cover. See section 8. 3. Locate the threaded holes on the chassis rails, 3 on the underside and 2 on the outside of each rail and clean out using a short tap or 10mm x 1.25 set screw with grooves in and releasing fluid. 4. Loosely attach side plate SP to the underside of the right hand chassis rail using set screw B and washer WA through the middle hole only. Loosely attach angles AB using set screws F and washers WA to the underside of the plate and to the side of the chassis using set screws B and washers WA. 5. Attach crossbar CB loosely to side plate SP using set screws C. 6. Loosely attach left hand side of crossbar CB to the underside of the left hand chassis rail using set screw B and washer WA through the middle hole only. Loosely attach angles AB using set screws F and washers WA to the underside of the crossbar and to the side of the chassis using set screws B and washers WA. NOTE: It may be necessary to reposition the wiring loom to avoid entrapment. 7. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. Attach exhaust. Attach lower bumper fixings. Raise spare wheel. Flange Neck: Trim the bumper off-cut (from section 2) to fit into the tailgate release lever aperture. Remove the retaining screw. Drill a corresponding hole in the off-cut. Secure using the original screw to prevent the latch being used. Detachable Neck: Attach detachable neck D to crossbar CB using set screws Z. Flange Neck: Attach flange neck F to crossbar CB using bolts A, and preferred type approved towball (not supplied) using set screws E. 9. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
151E 151ED
Powder Coated Finish
PEUGEOT 4007 & CITROEN C-CROSSER, MITSUBISHI OUTLANDER (4x4) MITSUBISHI OUTLANDER II
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
151E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts, Nuts & Grip Washers
E
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws E. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com