Rev 2:1
160E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
160E 160ED 160ES
Powder Coated Finish
CITROEN C4 PICASSO e11*94/20*9542*00
w497
Components
Mainframe
Code
Quantity
CB
1
Crossbar
Bolt Kit
Description
Code
Quantity
WA
8
10mm Small Round Washers
Description
LSP
1
Left Side Plate
B
2
12x50 Set Screws & Grip Washers
RSP
1
Right Side Plate
C
4
10x40 Set Screws & Grip Washers
LA
1
Left Angle
E
2
12x40 Set Screws, Nuts & Grip Washers
RA
1
Right Angle
NT
4
10mm Nuts & Grip Washers
BC12
4
12mm Bolt Covers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
There is no need to remove the bumper.
2.
Remove and save 4 fixings on the lower edge of each wheel arch liner to bumper.
3.
Remove and discard the lower bumper beam bolts 2 each side. Remove and discard the lashing eyes from the chassis rails. On 7 Seater models temporarily remove the exhaust hanger bracket.
4.
Loosely attach angles LA and RA to the lower bumper beam using set screws C with washers WA.
5.
Loosely mount side plates LSP and RSP on the threaded studs on the chassis rails using nuts NT with washers WA. Note: Remount the exhaust hanger bracket on the underside of the right hand side plate.
6.
Insert crossbar CB inside bumper and loosely attach to angles LA/ RA and side plates LSP/ RSP (see diagram) using set screws B and E.
Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with CPE10 plates (standard orientation) using set screws Y & bolts W. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using set screws G. 7.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
160E 160ED 160ES
Powder Coated Finish
CITROEN C4 PICASSO
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com