Rev 2:1
163E
Powder Coated Finish
KIA SEDONA June 2006—2012 e11*94/20*7949*00
Components Code
Quantity
CB
1
Crossbar
RP
1
LA
1
CS
1
Centre Strut
Bolt Kit
Description
Code
Quantity
WC
1
6mm Round Washers
Right Plate
C
1
6x30 Bolt & Grip Washer
Left Angle
B
2
8x35 Bolts & Grip Washers
WA
8
12mm Small Round Washers
CP
1
Captive offset bolt
G
2
16x50 Bolts, Nuts & Grip Washers
w1197
Description
A
5
12x40x1.25 Bolts & Grip Washers
D
3
12x40 Bolts, Nuts & Grip Washers
E
1
12x40 Bolt & Grip Washer
NT
1
12mm Nut & Grip Washers
F
2
12x90 Bolts, Nuts & Grip Washers
1.
Remove rear light clusters. Remove rear bumper—2 fixings securing each mud flap, 1 fixing on bottom edge, 1 fixing in each corner tip, 3 fixings along the boot shut panel, fixings in light clusters area and 3 fixings along lower edge.
2.
Remove and discard towing eye and remove rear impact beam. Remove rear exhaust hanger bracket and discard bolts. Remove bolts securing heater pipes (where fitted).
3.
Loosely attach right plate RP to chassis using bolts A with washers WA. Insert captive bolt CP through the aperture in the rear panel and secure plate RP using nut NT and washer WA. Re-attach exhaust hanger bracket using bolts B. Re-attach heater pipes (where fitted) using bolts C with washers WC.
4.
Loosely attach left angle LA using bolts A with washers WA.
5.
Loosely attach crossbar CB to angle LA using bolt D, E and washers WA. Attach crossbar to right plate RP using bolts D.Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
6.
Cut bumper as shown in diagram overleaf (due to variations in bumpers it is recommended to cut as in diagram and then trim if necessary). Replace all items removed in paragraph 1 and 2.
7.
Attach centre strut CS to crossbar CB using bolts F. Attach towball a50/1 (not supplied) using bolts G. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com