Rev 2:1
171E
Powder Coated Finish
MAZDA 6 Saloon, Hatchback & Estate e11*94/20*8001*00
Components Code
Quantity
CB
1
Crossbar
Bolt Kit
Description
Code
Quantity
WA
4
12mm Large Round Washers
w1116
Description
F
1
Flange Neck
A
2
12x90 Bolts, Nuts & Grip Washers
ST
2
Straps
B
4
12x40 Set Screws & Grip Washers
EB
2
Exhaust Brackets
C
2
12x40 Set Screws, Nuts & Grip Washers
D
2
12x35 Set Screws & Grip Washers
G
2
16x50 Set Screws, Nuts & Grip Washers
WB
4
10mm Large Round Washers
E
2
10x50 Set Screws & Nyloc Nuts
1.
Remove bumper (2 plastic plugs and 2 screws on the lower edge, 1 bolt at the base of the wheel arch and 1 bolt at bumper tip each side).
2.
Remove light cluster (3 nuts inside boot area, disconnect wiring plug, then slide forwards to release from clips). 1 screw below each light cluster. On estate models there are 2 bolts in the boot door opening area behind plastic clips. Pull bumper tips outwards and then pull rearwards to release from clips on rear edge.
3.
Lower the exhaust by releasing from exhaust rubber and support. Retain exhaust rubber.
4.
Remove tape covering the fixing holes in the chassis.
5.
Remove the impact beam.
6.
Insert straps ST into chassis and loosley attach with washers WA and set screws B.
7.
Loosley attach crossbar CB to straps ST using set screws C and D.
8.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
9.
Attach exhaust bracket/s EB (use both with twin exhaust) to threaded bolt on the rear panel, then attach rubber and exhaust using set screws E with washers WB.
10. Cut bumper as shown on diagram. 11. Attach flange neck F to crossbar CB using bolts A. 12. Attach type approved towball (not supplied) to flange neck F using set screws G. 13. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
171E
Powder Coated Finish
MAZDA 6 Saloon, Hatchback & Estate 2008-2013
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com