Rev 2:1
182E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts,Nuts & Grip Washers
G
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
182E 182ED 182ES
Powder Coated Finish
VAUXHALL ASTRA HATCHBACK (Exc GTC) 2009—Nov 2015 e11*94/20*8013*01 w514
Components Code Mainframe
Quantity
Description
Bolt Kit Code
Quantity
Description
CB
1
Crossbar
X
4
Use Existing Vauxhall Fixings
LA
1
Left Angle
WA
4
12mm Large Round Washers
RA
1
Right Angle
B
4
12x40 Bolts & Grip Washers
C
4
12x35 Bolts, Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove rear bumper— 2 fixings on the lower edge and 4 screws inside wheel arches, pull bumper tips out-wards then rearwards to release clips.
2.
Remove and discard rear impact beam.
3.
Insert angles LA and RA inside the chassis rails and loosely attach using fasteners B with washers WA and attach to lower studs on rear panel using original impact beam nuts.
4.
Loosely attach mainframe CB to angles LA and RA using fasteners C. Tighten all fasteners.
5. 6.
Cut out a section on the lower face of the bumper as shown in diagram. Replace bumper.
Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with IP plates using fasteners A. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using fasteners G. 7.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
182E 182ED 182ES
Powder Coated Finish
VAUXHALL ASTRA HATCHBACK (Exc GTC)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com