Rev 2:2
187E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A E
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws E. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
187E 187ED 187ES
Powder Coated Finish
VAUXHALL Insignia Saloon, Hatchback & Sports Tourer Estate (Inc Facelift 2014-) 2009(Lower Splitter Should Either Be Cut Or Removed)
SAAB 95 Saloon 2010-2012 e11*94/20*7574*01
w470
Components
Mainframe
Code
Quantity
Description
CB
1
Crossbar
RA
1
Right Angle
LA
1
Left Angle
Bolt Kit Code
Quantity
Description
WA
4
12mm Large Round Washers
G
6
12x35 Bolts & Grip Washers
B
2
12x35 Bolts, Nuts & Grip Washers
BC12
4
12mm Bolt Covers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear light clusters (plastic fixings inside boot). 2. Remove rear bumper. (Plastic fixings along bottom edge, three or four screws in each wheel arch. Release clips along top side of bumper and under each light cluster). On ESTATE model remove tailgate stops (two torque screws on each side), disconnect wiring from number plate lights and reversing sensors (where fitted). On certain 2014 models the splitter on the bottom of the bumper can be removed or cut to suit. 3. Remove and discard rear impact beam and retain nuts for re-use. 4. Lower exhaust silencer’s by removing support brackets from rear panel. 5. Insert angles LA and RA inside the chassis rails and loosely attach using bolts G with washers WA. Note: Refer to diagram for vehicle attachment points. 6. Loosely attach angles LA and RA to rear panel using original rear impact beam fixings. 7. Loosely attach crossbar CB to angles LA and RA using fasteners G and B. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 9. Cut bumper as shown in diagram. 10. Replace rear bumper, lights and exhaust. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB using fasteners A. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using fasteners E. 11. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:3
187E 187ED 187ES
Powder Coated Finish
VAUXHALL Insignia Saloon, Hatchback & Sports Tourer Estate (Inc Facelift) (Lower Splitter Should Either Be Cut Or Removed)
SAAB 95 Saloon
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com