Rev 2:7
194E
Powder Coated Finish
FIAT DUCATO (Maxi & Trigano Tribute 650 Motorhome) 2006PEUGEOT BOXER Van 2006CITROEN RELAY Van & Combi 2006e11*94/20*7793*00
Components Code
Quantity
Description
Bolt Kit Code
w2470
Description
Quantity
CB
1
Crossbar
WD
4
8mm Large Round Washers
LPP
1
Left Panel Plate
WC
10
12mm Large Round Washers
RPP
1
Right Panel Plate
WA
6
10mm Large Round Washers
LA
1
Left Angle
WB
2
10mm Small Round Washers
RA
1
Right Angle
J
2
8x25 Set Screws, Nuts & Grip Washers
LSA
1
Left Side Arm
K
2
16x50 Set Screws, Nuts & Grip Washers
RSA
1
Right Side Arm
E
2
16x50 Set Screws & Grip Washers
AV123
1
Towball Cover
A
4
10x40x1.25 Set Screws & Grip Washers
B
2
10x35 Set Screws, Nuts & Grip Washers
H
6
12x40 Set Screws, Nuts & Grip Washers
C
1
12x40 Set Screw & Grip Washer
D
1
12x70 Bolt & Grip Washer
G
2
12x130 Bolts, Nuts & Grip Washers
CN
2
SP
2
BU
2
Off Set 12mm Captive Plates Spacers 50x50x10mm Bushes 92x19 Diameter
1. Remove rear bumper - Torx screws along top edge and lower edge of bumper 2. Remove and discard impact beam 3. Loosely attach left and right panel plates LPP and RPP, to the captive threaded holes in the rear panel using set screws A with washers WA. NOTE:- some vehicles have the top outer captive holes blanked off. These must be drilled to uncover the captive nuts behind the outer skin. 4. Loosely attach set screws B with washers WA and WB to the lower fixing holes in the panel plates 5. Remove the square grommets in the rear of each chassis rails 6. Insert captive plates CN (nut end first) into the chassis rails 7. Loosely attach left angle LA and right angle RA to captive plates CN using set screws C with washer WC on the left and bolt D with washer WC and spacers SP on the right chassis. 8. Loosely attach side arms LSA and RSA to the chassis rails using bolts G with washers WC.NOTE-: on maxi and XL models fixing point for bolts G is missing. Therefore drill through the chassis 13mm and open out one side of the chassis to accommodate bush BU 9. Loosely attach crossbar CB together with side arms LSA and RSA to the panel plates LPP and RPP using set screws E and H . 10. Loosely attach angles LA and RA to the side arms LSA and RSA using set screws H with washers WC 11. Tighten and check all fixings using a calibrated torque tool to specified torque settings on the towbar drawing. 12. Cut the bumper as shown on diagram and replace 13. Attach lower edge of the bumper to crossbar CB using set screws J with washers WD 14. Attach preferred towball using set screws K 15. Tighten and check all fixings using a calibrated torque tool to specified torque settings on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:7
194E
Powder Coated Finish
FIAT DUCATO (Maxi & Trigano Tribute 650 Motorhome) 2006PEUGEOT BOXER Van 2006CITROEN RELAY Van & Combi 2006-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com