Rev 2:1
197E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A E
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws E. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
197E 197ED 197ES
FORD GALAXY (-Sep 2015) & S MAX (-Nov 2015) MONDEO SALOON, HATCHBACK & ESTATE (-Mar 2015)
Powder Coated Finish
(Inc Titanium X) (Exc Titanium X Sport) e11*94/20*6799*02
w
Components
Mainframe
Bolt Kit
Code
Quantity
Code
Quantity
CB
1
Crossbar
Description
WA
6
10mm Large Round Washers
Description
RS
1
Right Strap
WB
4
12mm Small Round Washers
LS
1
Left Strap
B
6
10x40 Set Screws & Grip Washers
C
2
12x40 Set Screws & Nuts & Grip Washers
BC12
4
12mm Bolt Covers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear bumper: Galaxy and S Max Six screws on top edge, two fixings on bottom edge, two screws holding each wheel arch liner and two screws behind each liner. Mondeo Saloon & Hatchback Three screws in wheel arch, two on the top edge and two fixings on bottom. Mondeo Estate Three screws in each wheel arch, two nuts on bottom edge and four screws on top edge. 2. Remove the plastic bumper support (Galaxy & S Max only) and remove and discard the impact beam. Lower the rear exhaust and remove the heat shield. Note: On the Mondeo Estate cut off the plastic tab on the upper support frame. Insert straps LS and RS inside the chassis rails and loosely attach to the appropriate mounting points using bolts B and washers WA. 3. Insert the crossbar CB into the chassis rails and loosely attach using fasteners B with washers WA and fasteners C with washers WB as shown for the appropriate vehicles. Tighten all fasteners using a calibrated torque tool to the specified torque settings on the towbar drawing. 4. Refit the plastic bumper support on Galaxy & S Max only on top of the crossbar CB. Cut bumper as shown on the diagrams. Note: No bumper cut necessary on Mondeo Saloon, Hatchback & Mondeo Estate 2010 5. Refit bumper, heat shield and exhaust. 6. Attach detachable neck D to mainframe CB using fasteners Z. 7. Attach swan neck SN to mainframe CB using fasteners A. 8. Attach flange neck F using fasteners A to mainframe CB with type approved towball (not supplied) using fasteners E. 9. Check and tighten all fixing using a calibrated torque tool to the specified torque settings on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:3
197E 197ED 197ES
Powder Coated Finish
FORD GALAXY (-Sep 2015) & S MAX (-Nov 2015) MONDEO SALOON, HATCHBACK & ESTATE (-Mar 2015) (Inc Titanium X) (Exc Titanium X Sport)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com