Rev 2:2
242E
HONDA JAZZ 2002 – 2008
Powder Coated Finish
e11*94/20*4229*00
Components Code
Description
Quantity
Bolt Kit Code
Description
Quantity
CB
1
Crossbar
WB
4
12mm Large Round Washers
ST
2
Straps
WA
10
10mm Large Round Washers
SP
2
Spacers
A
2
12x60 Bolts, Nuts & Grip Washers
BS
2
Bent Straps
B
4
10x70 Bolts, Nuts & Grip Washers
PL
2
Plates
C
2
10x30 Bolts, Nuts & Grip Washers
Towball cover
D
2
12x30 Bolts, Nuts & Grip Washers
G
2
16x50 Bolts, Nuts & Grip Washers
BU1
2
19x39 Long Bushes
BU2
2
19x30 Long Bushes
BU3
2
19x16 Long Bushes
Av123
w1231
1. Remove rear bumper, 1 tip screw, 3 screws around the wheel arch each side,2 ‘allen’ screws in the upper rear panal, 4 plastic plugs in the lower edge. 2. Pull the side of the bumper out and pull the bumper rearwards (the top edge of the bumper is fixed with push pull clips. 3. Remove chassis impact caps and cut bumper as shown on diagram. 4. Insert bent starps BS in to chassis loosley attach straps ST using bolt C and washers WA. 5. Pull back interior trim to reveal 3 grommets each side. Using the faword most holes B and rear hole A as a guide drill 11mm holes for B and 12mm holes for A. 6. Insert bushes BU1,BU2 & BU3 and loosley attach plates PL using bolts B and washers WA. Attach forward most hole of straps ST using bolts B and washers WA inside the boot, tighten bolts C at this point. 7. Loosley attach crossbar CB to bent straps BS using bolts D with washers WB, slide in spacers SP and attach using bolts A with washers WB inserted from inside the vehicle. 8. Attach type approved towball (not supplied) to crossbar CB using bolts G. 9. Check and tighten all fasteners using a calibarated torque tool to the specified settings on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
242E
HONDA JAZZ 2002—2008
Powder Coated Finish
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com