Rev 2:6
254ED 254ES 254E
Powder Coated Finish
FORD FIESTA & VAN 2002—2008, 2009—2012, 2013—July 2017 (Inc Zetec, S & Sports Bumper) E11 55R-0110308 w342
Components Code Mainframe
Quantity
Description
Bolt Kit Code
Quantity
Description
CB
1
Crossbar
WA
4
10mm Large Round Washers
RS
1
Right Strap
B
4
10x50 Set Screws, Nuts & Grip Washers
LS
1
Left Strap
PR
2
Pop Rivets
SP
2
Spacers
C
2
10x35 Set Screws & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove rear bumper (two plastic fixings on wheel arch liners each side), pull liners away from bumper tips—one tip screw each side, two plastic fixings on underside of bumper. Drill out two pop rivets on top edge of bumper. (Pre 2008 models only).
2.
Remove bumper beam, insert straps LS and RS into the chassis rails and loosely attach using set screws C with washers WA.
3.
Insert crossbar CB into the chassis rails and push up against the lower plastic bumper bracket (pre 2008 models only), mark either side of drop cheeks, remove crossbar CB and cut away the marked plastic section. Remount the crossbar CB and attach using set screws B with washers WA. For 2008 models onwards insert spacers SP between crossbar CB and straps LS and RS.
4.
Cut bumper as shown in diagram. Refit bumper.
Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with CP10 plates (standard orientation) using set screws Y & bolts W. Flange Neck: Attach to crossbar CB using bolts A & type approved towball (not supplied) using set screws G. 5. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:6
254ED 254ES 254E
Powder Coated Finish
FORD FIESTA & VAN 2002—2008, 2009—2012, 2013—July 2017 (Inc Zetec, S & Sports Bumper)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com