Rev 2:1
272E
Powder Coated Finish
FORD GALAXY & S MAX 1998-Summer 2006 SEAT ALHAMBRA 1996-2010 VOLKSWAGEN SHARAN 1995-2010 e11*94/20*1990*00
Components Code
Quantity
CB
1
F
1
LSA
1
RSA
1
Bolt Kit
Description
Code
Quantity
Crossbar
F
4
5X20 Set Screws, Nuts & Grip Washers
Flange Neck
G
4
5mm Small Round Washers
Left Side Arm
B
6
10mm Large Round Washers
Right Side Arm
A
6
10x35 Set Screws & Grip Washers
D
2
16x50 Set screws, Nuts & Grip Washers
C
4
12x35 Set Screws, Nuts & Grip Washers
E
2
12x70 Set Screws, Nuts & Grip Washers
BC12
4
12mm Bolt Covers
w1010
Description
1.
Remove the spare wheel. Remove rear bumper, two nuts either side behind the bumper and three tip screws around the wheel arches on both sides, (from 2000— remove plastic covers from beneath light clusters and remove one torque screw from either side remove and give to customer the inner bumper from the outer bumper skin. Temporarily remove the exhaust heat shield.
2.
Slide the side arms LSA and RSA into the chassis rails and loosely attach using set screws A with washers B under the bolt heads. Attach the crossbar CB to the side arms LSA and RSA using set screws C. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. Re-attach the exhaust heat shield.
3.
On pre 2000 models enlarge the holes in the bumper to accept bolts F and cut out centrally on the bottom edge of the bumper a piece 90mm wide by 20mm deep. Note: do not cut the bumper from August 2000 models. Replace the bumper using the original bolts and bolts F with washers G.
4.
Attach the flange neck F to the crossbar CB using bolts E.
5. Attach type approved towball (not supplied) using set screws D. 6.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
272E
Powder Coated Finish
FORD GALAXY & S MAX 1998-Summer 2006 SEAT ALHAMBRA 1996-2010 VOLKSWAGEN SHARAN 1995-2010
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com