Rev 2:1
344E
Powder Coated Finish
VAUXHALL ASTRA HATCHBACK & SALOON (INC CABRIOLET) (EXC COUPE) MARCH 1998 TO MAY 2004
Components Code
Quantity
CB
1
CS
1
PL
2
Description
Bolt Kit Code
Quantity
Crossbar
A
4
10mm Large Round Washers
Centre Strut
B
2
16x50 Set Screws, Nuts & Grip Washers
Plates
C
2
12x70 Bolts, Nuts & Grip Washers
D
2
10x90 Bolts, Nuts & Grip Washers
E
2
10x100 Bolts, Nuts & Grip Washers
F
2
55x19mm Bushes
G
2
67x19mm Bushes
w1035
Description
1. Remove the bumper and discard the foam bumper insert. 2. Remove the boot floor covering, rear and side panels to reveal six dimples on the boot floor. Drill the four outer dimples (corresponding with the plates pl) to accept the bushes f and g. 3. From inside the boot, position the plates PL with bushes F and bolts D to the left hand side and bushes G and bolts E to the right side. 4. From underneath the vehicle attach the crossbar CB to the bolts using washers A. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 5. Replace the boot floor covering, rear and side panels and the bumper. 6. Attach the centre strut CS to the crossbar CB using bolts C. 7. Attach type approved towball (not supplied) using set screws B. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
344E
Powder Coated Finish
VAUXHALL ASTRA HATCHBACK & SALOON (INC CABRIOLET) (EXC COUPE)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com