Rev 2:6
345E
VAUXHALL ZAFIRA
Powder Coated Finish
(Exc GSI) 1999-2005 e11*94/20*3043*00
Components Code
Quantity
CB
1
Crossbar
F
1
LA
1
RA
1
Bolt Kit
Description
Code
Quantity
WA
10
10mm Large Washers
Flange Neck
D
2
16x50 Set Screws, Nuts & Grip Washers
Left angle
B
4
10x110 Bolts, Nuts & Grip Washers
Right angle
C
2
12x70 Bolts, Nuts & Grip Washers
A
2
10x30 Set Screws & Grip Washers
BU
4
70x19mm Bushes
CN
2
10mm Large Cage Nuts
BC12
4
12mm Bolt Covers
w1307
Description
1. Remove the rear bumper and inner bumper metal frame. Remove the 4 rubber grommets from behind the rear panel. Remove the rubber bumper stops from the chassis ( where fitted ) and temporarily remove the rear exhaust silencer from its mountings. Open out the dimples in the outside rear panel and insert bushes BU into the rear panel. 2. Insert the 2 captive nuts CN into the holes provided in the chassis ( these may already be present ). Loosely attach angles LA and RA to the chassis rails using set screws A with washers WA. 3. Attach crossbar CB and angles LA and RA to the rear panel using bolts B and washers WA. 4. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 5. Replace the inner bumper metal frame, rear bumper and exhaust. 6. Attach flange neck F to the crossbar CB using bolts C. 7. Attach type approved towball (not supplied) using set screws D. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:4
345E
Powder Coated Finish
VAUXHALL ZAFIRA (Exc GSI)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com