Rev 2:3
410E
VAUXHALL MERIVA 2003– Sep 2010
Powder Coated Finish
Components Code
Quantity
Description
CB
1
Crossbar
CS
1
Centre Strut
LS
1
RS
1
PL SP
Bolt Kit Code
Quantity
WA
19
10mm Small Round Washers
A
2
16x50 Bolts, Nuts & Grip Washers
Left Side Plate
B
8
10x35 Bolts, Nuts & Grip Washers
Right Side Plate
C
3
10x120 Bolts, Nuts & Grip Washers
1
Plate
D
2
12x80 Bolts, Nuts & Grip Washers
1
Single Plate
BU
3
85x19mm Bushes
w1353
Description
1. Remove bumper (4 torx screws on top side of bumper —4 clips on bottom edge of bumper —1 screw in both wheel arches ) release wiring from the registration plate. 2. Remove the inner bumper and discard. Remove the inner boot trim —storage box —floor trim—strip on rear panel —wheel arch trims. 3. Locate dimples on boot floor above chassis rails and drill out top skin to accept bushes BU. Loosely attach side plates LS and RS using bolts C and washers WA with plates PL and SP under bolt heads inside boot. 4. Loosely attach crossbar CB using bolts B and washers WA. Check and tighten all bolts using a calibrated torque tool to the recommended torque settings on the towbar drawing . 5. Cut bumper as diagram and refit. Replace all trims inside boot 6. Attach centre strut CS using bolts D. 7. The centre strut cs must be removed when not towing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:3
410E
Powder Coated Finish
VAUXHALL MERIVA 2003 ON
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com