Rev 2:1
424E
Powder Coated Finish
ROVER 75 SALOON AND ESTATE
(Inc MGZT) (Bumper Cut On Estate Only) 1999 - 2005
Components Code
Quantity
CB
1
CS
1
AB
2
Angle Brackets
ST
2
Straps
Bolt Kit Code
Quantity
Description Crossbar
WA
8
8mm Large Round Washers
Centre Strut
WB
8
10mm Large Round Washers
B
8
8x30 Bolts & Grip Washers
w1561
Description
A
2
16x50 Bolts, Nuts & Grip Washers
G
6
10x35 Bolts & Grip Washers
C
2
12x70 Bolts, Nuts & Grip Washers
E
2
12x60 Bolts, Nuts & Grip Washers (SAL)
F
2
12x100 Bolts (EST)
D
2
10mm Nuts & Grip Washers
BU
2
25x26mm Bushes
BB
2
35x26mm Bushes
1. Remove the rear bumper and remove and discard the inner impact beam. Lower the exhaust mounting bracket. 2. Insert angles AB into the chassis rails and loosely attach using bolts G with washers WB. (2 bolts each side on saloon. 3 bolts each side on estate) 3. Loosely attach crossbar CB to the original inner impact beam mounting points using bolts B with washers WA. Attach crossbar CB to the angles AB using nuts D with washers WB. 4. Attach crossbar CB to the central towing eye using bolts E with strap ST and bushes BU on saloon. On estate use bolts F with both straps ST and bushes BU and BB. Check and tighten all bolts using a calibrated torque tool to the specified torque settings on the towbar drawing. Re fitt bumper and reattach exhaust mounting bracket. NOTE :- on estate cut bumper to diagram. 5. Attach centre strut CS to crossbar CB using bolts C. 6. Check and tighten all bolts using a calibrated torque tool to the specified torque settings on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
424E
Powder Coated Finish
ROVER 75 SALOON AND ESTATE
(Inc MGZT) (Bumper Cut On Estate Only) 1999 - 2005
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com