Rev 2:2
441ED 441ES 441E
VOLVO V40 HATCHBACK 2012– CROSSCOUNTRY 2012– R—DESIGN 2012-
Powder Coated Finish
w274
Components
Mainframe
Code
Quantity
CB
1
Description
Bolt Kit Code
Quantity
WA
4
Large Round Washers
B
4
12x40 Set Screws & Grip Washers
Crossbar
Description
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove bumper, 2 tailgate bump stops on the boot shut panel, torx screws inside wheel arches and fixings on lower edge. Unclip top edges of bumper from body and pull rearwards, disconnect any wiring looms. 2. Remove impact beam, refit fixings to prevent water ingress, lower exhaust and heat shield or undertray as per drawing. 3. Insert crossbar CB into the chassis rails and loosely attach using set screws B with washers WA. 4. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
5. Replace heat shield and exhaust, cut lower edge of bumper as per drawing, refit bumper and any wiring. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with CPE10 plates (standard orientation) using set screws Y and bolts W. Flange Neck: Attach to crossbar using bolts A. Attach type approved towball (not supplied) using set screws G.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
441ED 441ES 441E
VOLVO V40 HATCHBACK 2012– CROSSCOUNTRY 2012– R—DESIGN 2012-
Powder Coated Finish
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com