Rev 2:4
HONDA CRV (Exc Import)
474E
1997—SPRING 2002
Powder Coated Finish
e11*94/20*5411*00
Components Code
Quantity
CB
1
CS
1
LS
1
RS
1
Bolt Kit
Description
Code
Quantity
Crossbar
WA
8
10mm Large Round Washers
Centre Strut
WB
2
12mm Large Round Washers
Left Strap
D
2
16x50 Bolts, Nuts & Grip Washers
Right Strap
B
4
10x1.25x60 Bolts & Grip Washers
A
4
10x100 Bolts, Nuts & Grip Washers
C
3
12x80 Bolts, Nuts & Grip Washers
w1973
Description
BB
4
25x19mm Bushes
BU
4
67x19mm Bushes
BC
2
13mm Round Spacer
BD
1
18mm Round Spacer
BE
1
8mm Round Spacer
1.
Remove the bumper (5 push in clips along top edge—2 push in clips along lower edge of bumper, 1 screw each side, 2 screws holding each mud flap and 1 screw above and unfasten the wiring loom from inside of bumper). Cut a slot in the bottom centre edge of the bumper ( see diagram )
2.
Remove boot floor covering. Drop the rear silencer (in some cases the silencer might have to be removed ) to enable the holes to be drilled. Temporarily fasten straps LS and RS to the forward holes B and using the straps as a guide drill rear holes b 11mm. ( note : only the bottom skin of the chassis is drilled taking care not to damage a captive nut positioned 25mm above )drill through the forward holes a into the boot ( second skin ). Remove the straps LS and RS and enlarge the holes to accommodate bushes BU and BB( lower skin only )
3.
Remove any mastic from the contact areas and loosely fasten crossbar CB with straps LS and RS to the chassis using bolts A and B with bushes BU and BB and washers WA in position.
4.
Using bolt C with spacers BC or BD and BE (depending whether the towing eye is central or offset ) either side of the towing eye and between the two flange plates secure with washers WB in position.
5.
Attach centre strut CS to the crossbar CB using bolts C. Attach type approved towball (not supplied) using set screws D.
6.
Refit bumper– rear silencer and boot floor covering.
7.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:4
474E
Powder Coated Finish
HONDA CRV (Exc Import) 1997—SPRING 2002
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com