Rev 2:4
507E 507ED 507ES
KIA SORENTO 2015-
Powder Coated Finish
E11 55R-0110693 w1257
Components
Mainframe
Description
Bolt Kit
Code
Quantity
Code
Quantity
CB
1
Crossbar
WA
10
12mm Large Round Washers
Description
LSA
1
Left Side Plate
WB
4
10mm Large Round Washers
RSA
1
Right Side Plate
WC
4
6mm Large Round Washers
AP
1
Angle Plate
H
2
6x30 Set Screws, Nuts & Grip Washers
BB
2
Bumper Brackets
C
4
10x1.25x40 Set Screws & Grip Washers
B
4
12x120 Bolts, Nuts & Grip Washers
E
5
12x40 Set Screws, Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. 2.
Lower spare wheel, remove rear light units, 2 nuts inside vehicle behind covers, disconnect wiring. Remove bumper, fixings on lower corner tips, fixings in light cluster area, fixings inside wheel arch, 3 bolts either side under vehicle securing impact beam to the chassis, unclip sides and top edge, disconnect any wiring. 3. Remove impact beam from bumper skin, disconnect sensor from impact beam (to refit on crossbar). 4. Lower exhaust from rubber mountings. NOTE: Leave mountings in place on vehicle chassis. 5. Clean out any threaded points on the chassis using a suitable tool. Remove heat shield. 6. Loosely attach left side arm LSA to the chassis using bolts B with washers WA and set screws C with washers WB, also loosely attach angle AP to left side arm LSA using set screw E and washers WA. 7. Loosely attach right side arm RSA to the chassis using bolts B with washers WA and set screws C with washers WB. 8. Loosely attach crossbar CB to the side arms LSA and RSA with bumper brackets BB on the lower hole using set screws E. 9. Tighten all fixings except lower holes on crossbar CB. 10. Cut heat shield to suit right side arm RSA and replace, re attach sensor to crossbar CB. 11. Cut bumper as per diagram, replace bumper and all its fixings, re attach any wiring. 12. Attach bumper brackets BB to the lower bumper skin using set screws H and washers WC. 13. Replace exhaust, spare wheel and rear lights. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB using CPE10 plates (Reverse Orientation) using set screws W and bolts Y. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using set screws G. Check and tighten all fixings using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:4
507E 507ED 507ES
Powder Coated Finish
KIA SORENTO 2015-
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com