Rev 2:2
516E
TOYOTA AVENSIS SALOON & HATCHBACK MARCH 2003 -
Powder Coated Finish
e11*94/20*5772*00 Components Code
Quantity
Description
CB
1
Crossbar
CS
1
RS
Bolt Kit Code
Quantity
J
1
6x30 Bolt & Grip Washer
Centre Strut
WS
1
6mm Large Round Washer
1
Right Side Plate
WA
6
12mm Large Round Washers
w1590
Description
LS
1
Left Side Plate
WB
8
8mm Small Round Washers
ST
2
Straps
G
6
8x25 Bolts, Nuts & Grip Washers
AP
2
Angle Plates
H
2
8x50 Bolts, Nuts & Grip Washers
A
2
16x50 Bolts, Nuts & Grip Washers
E
4
12x1.25x35 Bolts & Grip Washers
C
2
12x35 Bolts & Grip Washers
D
2
12x40 Bolts, Nuts & Grip Washers
B
2
12x90 Bolts, Nuts & Grip Washers
F
2
12x100 Bolts, Nuts & Grip Washers
BU
2
60x19mm Bushes
BA
2
20x19mm Bushes
1. Remove left side under bumper, lower exhaust and remove rear bolt from heat shield. Remove clips from lower edge of bumper and remove and discard lashing down eyes. Remove boot floor covering. 2. Loosely attach side plates RS and LS using bolts E . Attach crossbar CB to the side arms RS and LS using bolts C and D with washers WA. 3. Using the forward holes in side plates RS and LS as a guide drill or mark the holes up to the boot floor. From inside the boot drill down these holes to accept bushes BU. 4. Locate 4 small grommets on the bottom edge of rear wings. Remove and attach angle plates AP using bolts G and washers WB .with bushes BU in position loosely attach straps ST to side plates RS and LS using bolts F and washers WA and to angle plates AP using bolts H with bushes BA and washes WB. 5. Attach centre strut CS using bolts B. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 6. Secure heat shield using bolt J and washer WS. Cut and refit left side under bumper. Re-attach exhaust. Replace clips on lower edge of bumper and refit boot floor covering.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
516E
Powder Coated Finish
TOYOTA AVENSIS SALOON & HATCHBACK MARCH 2003 -
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com