Rev 2:1
525E 525ED
Powder Coated Finish
VOLVO XC90 2003-2015 e11*94/20*6244*02
w772
Components
Mainframe
Code
Quantity
CB
1
Crossbar
Description
SP
2
PP
Bolt Kit Code
Quantity
WB
2
12mm Small Round Washers
Description
Side Plates
B
2
12x40 Set Screws & Grip Washers
1
Packing Plate
C
2
12x40 Set Screws, Nuts & Grip Washers
CPL
1
Captive Plate Left
H
2
12x50 Set Screws & Grip Washers
CPR
1
Captive Plate Right
E
6
12mm Nuts & Grip Washers
BU
6
55mm x 22mm Diameter Bushes
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove spare wheel. Remove sections from both sides of inner boot floor to gain access to outside face of chassis and remove covering to reveal three holes. 2. From under the vehicle detach rear exhaust hanger and remove covering from inside faces of chassis rails. 3. Insert captive plates CPL & CPR with bushes BU into the chassis rails from inside the boot and loosely attach side plates SP under the vehicle using nuts & grip washers E. 4. Loosely attach mainframe CB to the side plates SP using fasteners B and C. Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar using bolts A, then attach type approved towball (not supplied) using set screws G. 5. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
525E 525ED
Powder Coated Finish
VOLVO XC90
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
525E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts, Nuts & Grip Washers
G
2
16x50 Set Screws, Nuts & Grip Washers
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Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com