Rev 2:7
528E
Powder Coated Finish
VAUXHALL CORSA ‘C’ 2000-2006 VAUXHALL CORSA VAN Mar 2001- Oct 2006 (NUMBER PLATE IN BUMPER) e11*94/20*4517*00
Components Description
Bolt Kit
Code
Quantity
Code
CB
1
Crossbar
WB
2
12mm Small Round Washers
LA
1
Left Angle
WA
18
10mm Large Round Washers
RA
1
Right Angle
D
2
16x50 Bolts, Nuts & Grip Washers
PL
1
Left Plate
B
4
10x35 Bolts, Nuts & Grip Washers
PR
1
Right Plate
A
4
10x90 Bolts, Nuts & Grip Washers
CS
1
Centre Strut
C
2
12x80 Bolts, Nuts & Grip Washers
NT
2
12mm Nuts & Grip Washers
BU
2
45x19mm Bushes
BB
2
50x19mm Bushes
w1472
Description
Quantity
1. Remove bumper (remove the two rear most fixings securing the plastic wheel arch linings to release the bumper tips.) remove and discard the steel impact beam secured to the rear panel. 2. Insert angles LA and RA inside the chassis rails. Remove the boot floor covering. 3. Locate the dimples in the boot floor and open out . Insert bushes BU and BB into the chassis rails. Note: remove the rubber grommets for the rearmost holes. 4. Position plates PL and PR inside the boot and align with holes previously drilled. Loosely secure using bolts A with washers WA. 5. Loosely attach crossbar CB to angles LA and RA using nuts NT and washers WB. Drill through the dimples in the rear panel 11mm and loosely secure plates PL and PR together with crossbar CB using bolts B with washers WA.
6. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 7. Cut a slot in bumper as shown in the diagram and refit. 8. Attach centre strut CS to crossbar CB using bolts C. Attach type approved towball (not supplied) using set screws D. 9. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:6
528E
Powder Coated Finish
VAUXHALL CORSA ‘C’ 2000-2006 VAUXHALL CORSA VAN Mar 2001- Oct 2006 (NUMBER PLATE IN BUMPER)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com