Rev 2:2
529E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
529E 529ED 529ES
VOLKSWAGEN TOURAN (Inc Facelift) 2003-
Powder Coated Finish
e11*94/20*6098*01 w215
Components
Mainframe
Code
Quantity
CB
1
Bolt Kit
Description Crossbar
Code
Quantity
Description
WA
4
10mm Large Round Washers
B
4
10x35 Set Screws & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove the bumper– six torq screws in each wheel arch, four screws on bottom edge of bumper, one torq screw on bottom corner of bumper and two screws under each light cluster. (The light cluster is fastened with two screws under the plastic trim and slides off sideways). 2. Remove and discard the impact beam and replace the bolts. 3. Slide the mainframe CB inside the chassis rails and secure using set screws B and washers WA. 4. Cut the bumper to the diagram and refit. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach with IP plates to crossbar CB using fasteners A. Flange Neck: Attach to crossbar CB using bolts A. 5. Attach type approved towball (not supplied) using set screws C. 6. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
529E 529ED 529ES
Powder Coated Finish
VOLKSWAGEN TOURAN (Inc Facelift)
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com