Rev 2:1
565E
Powder Coated Finish
VOLVO S40 & V50 Feb 2004(Bumper Cut For Neck On Sport)
e11*94/20*6408*00 Components
Code
Quantity
Description
Bolt Kit Code
Quantity
w1036
Description
CS
1
Centre Strut
WB
3
8mm Large Round Washers
AN
2
Angles
WA
2
10mm Large Round Washers
LB
1
Left Bracket
WD
2
12mm Large Round Washers
RB
1
Right Bracket
C
3
8x30 Bolts & Grip Washers
ST
1
Strap
E
2
16x50 Bolts, Nuts & Grip Washers
PL
2
Plates
B
2
12x35 Bolts, Nuts & Grip Washers
D
2
12x100 Bolts, Nuts & Grip Washers
A
4
10x30 Bolts, Nuts & Grip Washers
F
4
10x30 Bolts & Grip Washers
1. remove rear bumper ( 2 screws on lower edge, 2 screws on top, 5 tip screws on each side,) pull out bumper tips and pull rearwards. 2. Loosely attach angles an to the bumper beam using bolts F and washers WA. Loosely attach left bracket LB and right bracket RB to the underside of bumper beam using bolts B and washers WD. Attach both angles AN to the brackets RB and LB using bolts F. 3. Loosely attach brackets RB and LB to the rear panel using bolts A with strap ST on front side of rear panel. 4. Loosely attach plates PL to the chassis rails using original exhaust hanger and heat shield bolts and bolts C with washers WB (1 left side and 2 right side ) 5. Temporally attach centre strut CS to the brackets LB and RB using bolts D and tighten all other bolts using a calibrated torque tool to the recommended torque settings on the towbar drawing. 6. Detach centre strut CS to prevent scratching. Re-attach bumper 7. Re-attach centre strut CS. 8. Attach type approved towball (not supplied) using bolts E. 9. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
565E
Powder Coated Finish
VOLVO S40 & V50 (Bumper Cut For Neck On Sport)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com