Rev 2:1
624E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts, Nuts & Grip Washers
G
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
624E 624ED 624ES
Powder Coated Finish
VOLKSWAGEN CADDY 2004-2008 VOLKSWAGEN LIFE 2004-2008 VOLKSWAGEN MAXI VAN 2004-2008 (Exc Sports, Caddy 3 & Maxi Van 2008-) e11*94/20*9702*00 w584
Components
Mainframe
Code
Quantity
CB
1
Description
Bolt Kit Code
Quantity
Description
Crossbar
WD
2
6mm Large Round Washers
LB
1
Left Bracket
WC
4
8mm Large Round Washers
RB
1
Right Bracket
WA
4
10mm Large Round Washers
BB
2
Bumper Brackets
WB
12
12mm Small Round Washers
CAP
2
Captive Bolts
H
2
8x25 Bolts, Nuts & Grip Washers
E
4
10x40 Bolts & Grip Washers
B
2
12x40 Bolts, Nuts & Grip Washers
C
4
M12 Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove the bumper (3 screws around each wheel arch, remove 3 grommets either side on underside of rear panel, 3 nuts on left, 4 nuts on right fixing bumper beam to rear panel. Remove bumper beam from bumper and hand back to customer, (retain original fixings for re attachment). Attach bumper brackets BB using washers WD and original screws X.
2.
Position left and right brackets LB and RB into the chassis rails and loosely attach using bolts E with washers WA.
3.
Loosely attach crossbar CB to the rear panel using original nuts X on the 4 inner holes and nuts C with washers WB on the centre holes.
4.
Drill the top left outer hole 13mm through the rear panel and secure crossbar CB using captive bolts cap with washers WB and nuts C on both sides.
5.
Check and tighten all fixings using a calibrated toque tool. Re-attach the bumper using bolts H with washers WC. Detachable Neck: Atttach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with IP plates using bolts A. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using fasteners G.
5.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
624E 624ED 624ES
Powder Coated Finish
VOLKSWAGEN CADDY VOLKSWAGEN LIFE VOLKSWAGEN MAXI VAN (Exc Sports, Caddy 3 & Maxi Van 2008-)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com