Rev 2:0
632E
VAUXHALL CORSA 1996-SEPTEMBER 2000
Powder Coated Finish
Components Code
Quantity
CB
1
CS
1
PA
1
PB DP
Description
Bolt Kit Code
Quantity
Crossbar
WA
4
10mm Large Round Washers
Centre Strut
WB
2
10mm Square Washers
Right Hand Plate
A
2
16x50 Bolts, Nuts & Grip Washers
1
Left Hand Plate
C
4
10x40 Bolts, Nuts & Grip Washers
1
Drop Plate
D
3
10x80 Bolts, Nuts & Grip Washers
E
1
10x90 Bolts, Nuts & Grip Washers
B
2
BA
3
48x19mm Bushes
BB
1
58x19mm Bushes
w
Description
12x70 Bolts, Nuts & Grip Washers
1. Remove the rear bumper. Remove 2 nuts, to allow rear wheel arch mouldings to be moved outwards, and release the bumper tips. Remove metal impact bar. Cut out slot in the bottom centre edge of the bumper as shown in diagram, and locate and cut out the hatched section in the metal impact bar. 2. Remove boot floor covering and the trim on the rear panel. 3. Locate the 4 dimples on the rear panel and drill out to 11mm diameter. Locate the dimples in the boot floor– 2 each side ( the nearside dimples are covered by mastic ) and drill out to 13mm diameter. 4. Loosely attach crossbar CB to rear panel (inside boot) using bolts C. Attach drop plate DP to bolts C (on outside of rear panel). 5. Loosely attach left hand plate PB to crossbar CB and the boot floor using bolts D, square washer WB (place washer between strap PB and boot floor), bushes BA and round washers WA. 6. Loosely attach right hand plate PA to crossbar CB using bolt D, bush BA and round washers WA. Loosely attach right hand plate PA to boot floor using bolt E, bush BB, round washers WA and square washer WB between plate PA and boot floor. 7. Loosely attach centre strut CS to drop plate DP using bolts B. 8. Check and tighten all fasteners using a calibrated torque tool to the recommended torque setting on the towbar drawing. 9. Replace rear impact beam, 2 nuts in the rear wheel arch, rear bumper and rear panel. PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:0
632E
Powder Coated Finish
VAUXHALL CORSA 1996-SEPTEMBER 2000
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com