Rev 2:2
634ED 634ES 634E
VAUXHALL ASTRA HATCHBACK 2016-
Powder Coated Finish
E11 55R-0111119
Components
Mainframe
Code
Quantity
CB
1
LA RA
Description
Bolt Kit
w726
Code
Quantity
Description
Crossbar
WA
6
12mm Large Round Washers
1
Left Angle
WB
6
10mm Large Round Washers
1
Right Angle
B
6
12x35 Set Screws & Grip Washers
C
4
12x35 Set Screws, Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove lights—two thumb screws inside boot.
2.
Remove bumper—two torx screws on lower edge, four torx screws and one tip screw inside wheel arch and one tip screw on top corner of bumper. Unclip bumper surround and pull rearward, disconnect any wiring.
3.
Remove impact beam, retain fixings.
4.
Insert angles LA and RA into the chassis rails and loosely attatch using set screws B with washers WA—attach to back panel using original fixings X with washers WB.
5.
Loosely attach crossbar CB to the angles RA and LA using set screws C.
6.
Check and tighten all fixings using using a calibrated torque tool to the specified settings recommended on the towbar drawing.
Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with CPE10 plates (standard orientation) using set screws Y and bolts W. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using set screws G.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
634ED 634ES 634E
Powder Coated Finish
VAUXHALL ASTRA HATCHBACK 2016-
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com