639E

Page 1

Rev 2:1

639E

FLANGE NECK

Powder Coated Finish

Components Code

Quantity

F

1

Bolt Kit

Description

Flange Neck

Code

Quantity

A G

2 2

w493

Description

12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers

1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.

PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.

Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com

www.towsure.com


Rev 2:2

639E 639ED 639ES

Powder Coated Finish

BMW 1 SERIES E81 & E87 2004-2011

(Exc Coupe, Convertible & 6 Cylinder Models ) e11*94/20*9560*00 w115

Components

Mainframe

Code

Quantity

CB

1

Description Crossbar

Bolt Kit Code

Quantity

WA

6

Description 12mm Large Round Washers

(Neck Type) Detachable 'D'

Please See Detachable Neck Box Contents List

Please See Detachable Neck Box Contents List

Swan Neck 'S'

Please See Swan Neck Box Contents List

Please See Swan Neck Box Contents List

Flange Neck 'F'

Please See Flange Neck Box Contents List

Please See Flange Neck Box Contents List

1.

Remove undertray and cut out as shown.

2.

Remove Standard Bumper— six fixings on lower edge, five fixings in each wheel arch. Unclip bumper tips and pull away from vehicle. Pull bumper rearwards whilst disconnecting any attached wiring.

3.

Remove Sport Bumper— lower section — six fixings on lower edge, three fixings in each wheel arch. Carefully unclip the lower section starting at each corner and pull away from the vehicle whilst disconnecting any attached wiring.

4.

Removal of sport bumper upper section — two fixings in each wheel arch and four fixings securing bumper to impact beam. Disconnect reversing sensors if fitted. Pull bumper tips away from car body and pull bumper rearward.

5.

Remove impact beam and hand to customer but retain original nuts for crossbar attachment and on sports models clips for re-attachment of bumper.

6.

Mount crossbar CB onto the impact beam studs X with washers WA and secure using original nuts. Fully tighten and check.

7.

Refit bumper and any disconnected wiring

Detachable Neck: Attach using set screws Z. Swan Neck: Attach with CPE10 plates (Standard Orientation) using set screws Y & bolts W. Flange Neck: Attach using bolts A and type approved towball (not supplied) using set screws G. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.

PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.

Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com

www.towsure.com


Rev 2:1

639E 639ED 639ES

Powder Coated Finish

BMW 1 SERIES E81 & E87

(Exc Coupe, Convertible & 6 Cylinder Models )

VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-

Bolt Torque Settings Bolt Size (mm)

Pitch Torque Setting (mm) (Nm) 8.8 Tensile

5

0.80

6.09

6

1.00

10.50

8

1.25

25.30

10

1.25

46.00

10

1.50

50.90

12

1.25

83.00

12

1.50

87.81

12

1.75

87.27

14

2.00

139.00

16

2.00

213.00

PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.

Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com

www.towsure.com


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