Rev 2:1
648E 648ED
AUDI A3 SPORTBACK (Inc S Line) SKODA OCTAVIA HATCHBACK & ESTATE (1Z) (Exc Scout)
Powder coated Finish
e11*94/20*8408*00
w510
Components
Mainframe
Bolt Kit
Code
Quantity
Code
Quantity
CB
1
Crossbar
Description
WB
4
12mm Large Round Washers
Description
SA
2
Side Arms
WA
4
10mm Large Round Washers
G
4
10x40 Set Screws & Grip Washers
B
2
12x40 Set Screws & Grip Washers
C
2
12x40 Set Screws, Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. SKODA OCTAVIA: Remove bumper (six torque screws in each wheel arch, four screws along bottom edge and one screw each corner tip, two fixings under each light cluster). Remove light clusters (nuts behind side trim panels). On pre 2009 models remove plastic trim panels from under light cluster to gain access to fixing screws (2 bolts behind each side trim panel). Disconnect reverse sensors. 2. AUDI A3 SPORTBACK: Remove bumper (4 screws in each wheel arch, 2 screws on lower edge). Remove light clusters, (1 screw under each cluster). Pull out tips to release clips from vehicle body, pull rearwards. Disconnect reverse sensors, lower exhaust and heat shield if necessary. 3. Remove the impact beam and return to customer. Re fit impact beam bolts to prevent water ingress. 4. Insert side arms SA into the chassis rails and loosely attach using set screws G and washers WA in position indicated on drawing. (Some fixing points may be covered in tape). 5. Loosely attach crossbar CB to the side arms SA using set screws B and C with washers WB. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
6. Cut bumper as in diagram. NOTE: Not all Octavia models require a cut. 7. Refit bumper. Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A, then attach type approved towball (not supplied) using set screws E. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
648E 648ED
Powder Coated
AUDI A3 SPORTBACK (Inc S Line) SKODA OCTAVIA HATCHBACK & ESTATE (1Z) (Exc Scout) SKODA SUPERB (B6) (Detachable Only) 2008-2015
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
648E
FLANGE NECK
Powder Coated
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A E
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws E. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com