Rev 2:1
673E
Powder Coated Finish
ASTRA ESTATE (Fuse Box in Boot) 2004-2010 ASTRA VAN (Fuse Box in Rear) Sep 2006e11*94/20*6096*00
Components Code
Quantity
CB
1
Crossbar
F
1
Flange Neck
LA
1
RA
1
Bolt Kit
Description
Code
Quantity
w1016
Description
D
2
8x30 Set Screws, Nuts & Grip Washers
WA
4
12mm Large Round Washers
Left Angle
C
2
16x50 Set Screws, Nuts & Grip Washers
Right Angle
A
8
12x35 Set Screws, Grip Washers & 4 Nuts
B
2
12x90 Bolts, Nuts & Grip Washers
WB
2
8mm Large Washers
BC12
4
12mm Bolt Covers
1. Remove rear bumper, ( 2 fixings on bottom edge, 4 screws in each wheel arch and 1 under each light cluster). Remove crush beam and give to customer. Retain fixings. 2. Insert angles LA and RA into the chassis apertures and loosely secure using set screws A and washers WA. Loosely attach angles LA and RA to the studs on rear panel using original nuts NT. 3. Attach crossbar CB to the angles LA and RA using set screws A. 4. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 5. Refit bumper. Re-attach bottom edge of bumper to crossbar CB using set screws D with washers WB. 6. Attach flange neck F to the crossbar CB using bolts B. 7. Attach type approved towball (not supplied) using set screws C. 8. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
673E
Powder Coated Finish
ASTRA ESTATE (Fuse Box in Boot) ASTRA VAN (Fuse Box in Rear)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com