Rev 2:1
677E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A C
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws C. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
677E 677ED 677ES
Powder Coated Finish
VOLKSWAGEN PASSAT SALOON (Inc 4 Motion) (B6) 2005-2010 VOLKSWAGEN PASSAT ESTATE (Inc 4 Motion) (B6) 2006-2011 VOLKSWAGEN PASSAT CC 2008-2012 (Models Not Compatible With OEM Panel) e11*94/20*6241*01 w282
Components
Mainframe
Code
Quantity
CB
1
Description Crossbar
Bolt Kit Code
Quantity
WA
4
12mm Large Round Washers
Description
B
4
12x40 Set Screws & Grip Washers
BC12
4
12mm Bolt Covers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear bumper. (Remove light clusters and remove 2 screws below, remove 4 screws around wheel arch and 1 plastic fitting up inside corner tips of bumper, remove screws along bottom edge of bumper). Disconnect number plate lights on saloon and remove bumper. 2. Remove crush beam and give to customer. Replace crush beam fixings to prevent water ingress. 3. Lower exhaust and heat shield, locate 2 holes on each outer side of chassis rails, slide crossbar CB into the chassis and secure using set screws B with washers WA. 4. Cut bumper as shown in diagram, re-attach exhaust and heat shield, re-fit bumper. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar using fasteners A. Flange Neck: Attach to crossbar CB using bolts A. 5. Attach type approved towball (not supplied) using set screws C. 6. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
677E 677ED 677ES
Powder Coated Finish
VOLKSWAGEN PASSAT SALOON (Inc 4 Motion) (B6) 2005-2010 VOLKSWAGEN PASSAT ESTATE (Inc 4 Motion) (B6) 2006-2011 VOLKSWAGEN PASSAT CC 2008-2012 (Models Not Compatible With OEM Panel)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com