Rev 2:1
712E
VOLVO V40 & S40
Including Unique Powder Coat Finish
1996 - January 2004 e11*94/20*3581*00
Components Code
Description
Quantity
Bolt Kit Code
Quantity
w1595
Description
CB
1
Crossbar
WA
4
10mm Large Round Washers
LA
1
Left Angle
WB
1
12mm Large Round Washers
RA
1
Right Angle
G
2
16x50 Set Screws, Nuts & Grip Washers
PL
2
Plates
A
6
10x1.25x30 Set Screws & Grip Washers
CS
1
Centre Strut
C
4
12x40 Set Screws, Nuts & Grip Washers & 2 Nuts
AV123
1
Towball Cover
B
2
10x100 Bolts, Nuts & Grip Washers
D
1
12x70 Bolt, Nuts & Grip Washers
E
2
12x90 Bolts, Nuts & Grip Washers
BU
2
60x19mm Bushes
BA
2
12x26mm Bushes
SP
2
Spacer Blocks
1. Remove bumper (4 tip screws each side, 1 clip on underside, 2 nuts on rear panel, 2 vertical bolts under trim on boot floor.) note: on year 2000 model (v40) and (s40) bumper does not need to be removed or cut. 2. Lower rear exhaust silencer and heat shield (if fitted). Loosely attach right angle RA to the chassis using set screws A. Loosely attach left angle LA to the chassis using set screws A. 3. Remove trim and wiring from inside the boot and using angles LA and RA as a guide drill up into the boot for bolts B. Place bushes BU between angles LA and RA and boot floor and loosely attach plates PL inside the boot using bolts B. Note: clear all mastic from mating surfaces and ensure holes for bumper mounts are aligned. Attach plates PL to bumper mounting brackets using bolts a when refitting the bumper. 4. Loosely attach crossbar CB to angles LA and RA using set screws C. Attach crossbar CB to the towing eye using bolt D with bushes BA and BB and spacers SP and washer WB. 5. Cut bumper as shown in diagram (do not cut bumper on year 2000 models.) Re-fit bumper, Attach centre strut CS using bolts E. 6. Attach type approved towball (not supplied) using set screws G. 7. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
712E
Including Unique Powder Coat Finish
VOLVO V40 & S40
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com