Rev 2:2
TOYOTA HI-LUX (VIGO) 2005 -
721E
(Inc Single Crew & Double Cab) (Exc Models With Black & Grey Bumper 2009-)
Powder Coated Finish
Components Code
Quantity
CB
1
SP
2
PP
1
BP
2
Bolt Kit
Description
Code
Quantity
Crossbar
SW
2
12mm Square Washers 40x40x6
Side Plates
WB
4
12mm Small Round Washers
Packing Plate
B
2
16x50 Bolts, Nuts & Grip Washers
Bumper Plates
C
4
12x1.25x40 Bolts & Grip Washers
A
6
12x40 Bolts, Nuts & Grip Washers
D
2
12x90 Bolts, Nuts & Grip Washers
BU
2
58x19mm Bushes
W1310
Description
1. Remove the bumper. Loosely attach side plates SP to the forward holes in chassis rails using bolts D, washers SW and bushes BU inside chassis rails. 2. Loosen side arms from bumper and position either side of side plates SP. Secure bumper using bolts C and washers WB. Attach bumper packers BP between bumper and mounting arms. 3. Attach crossbar CB to the side plates SP using bolts A. 4. Attach towball (not supplied) using bolts B and packing plates PP. 5. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
721E
Powder Coated Finish
TOYOTA HI-LUX (VIGO) 2005(Inc SINGLE CREW CAB & DOUBLE CAB) (Exc MODELS FITTED WITH BLACK / GREY BUMPER)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com