Rev 2:1
725E
Powder Coated Finish
TOYOTA RAV 4 JAN (XA30) 2006-2013
(VEHICLES WITH NUMBER PLATE IN BUMPER REQUIRE NECK REMOVAL WHEN NOT TOWING)
e11*94/20*7387*00 Components
Code
Quantity
CB
1
LA
1
RA
1
CS
Bolt Kit
Description
Code
Quantity
Crossbar
WB
12
8mm Large Round Washers
Left Angle
WA
12
12mm Large Round Washers
Right Angle
B
6
8x35 Bolts, Nuts & Grip Washers
1
Centre Stut
F
2
16x50 Bolts, Nuts & Grip Washers
LB
1
Left Chassis Bracket
A
8
12x40x1.25 Bolts & Grip Washers
RB
1
Right Chassis Bracket
C
2
12x40 Bolts & Grip Washers
LP
1
Left Panel Bracket
D
2
12x40 Bolts, Nuts & Grip Washers
RP
1
Right Panel Bracket
E
2
12x90 Bolts & Nyloc Nuts
LS
1
Left Spreader Plate
RS
1
Right Spreader Plate
SP
1
Socket Plate
w1563
Description
1.
Remove rear bumper (6 fixings on top edge, 1 screw in corner behind door, 3 fixings inside each wheel arch, 2 screws on bottom corner edges and 2 fixings on the bottom edge. Detach wiring loom for fog lights. Note: protect offside corner of back door when removing bumper). Remove rear impact beam and its support brackets. Remove both air vents from the sides of the vehicle. Remove and discard towing eye.
2.
Loosely attach angles LA and RA using bolts A with washers WA.
3.
Loosely attach left and right spreader plates LS and RS inside the air vent apertures (remove grommets), using bolts B with washers WB.
4.
Loosely attach left and right chassis brackets LB and RB to the chassis floor pan using bolts A with washers WA and bolts B with washers WB.
5.
Loosely attach crossbar CB to angles LA and RA using bolts D.
6.
Loosely attach left and right panel brackets LP and RP to the rear panel together with impact beam support brackets using original bolts X.
7.
Loosely attach left and right panel brackets LP and RP to crossbar CB and angles LA and RA using bolts C.
8.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing, then replace impact beam and rear bumper.
9.
Attach centre strut CS and socket plate SP to crossbar CB using bolts E.
10. Attach towball a50/1 (not supplied) using bolts F. 11. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
NOTE:- ON MODELS WHERE THE SPARE WHEEL IS ON THE BACK DOOR THE CENTRE STRUTS CS MUST BE REMOVED TO AVOID OBSCURING THE NUMBER PLATE WHEN NOT TOWING
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
725E
Powder Coated Finish
TOYOTA RAV 4 JAN (XA30) (VEHICLES WITH NUMBER PLATE IN BUMPER REQUIRE NECK REMOVAL WHEN NOT TOWING)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com