Rev 2:1
733E
MERCEDES VITO VAN 1996— November 2003 (Exc Viano)
Powder Coated Finish
Components Code
Quantity
CB
1
Crossbar
CS
1
Centre Strut
SP
2
CN
2
Bolt Kit
Description
Code
Quantity
w2035
Description
A
4
8x30 Set Screws & Grip Washers
WA
6
12mm Large Round Washers
Side Plates
E
2
16x50 Set Screws, Nuts & Grip Washers
Captive Nuts
C
4
12x35 Set Screws, Nuts & Grip Washers
B
6
12x100 Bolts, Nuts & Grip Washers
D
2
12x80 Bolts, Nuts & Grip Washers
BU
6
58x26 Bushes
1. Remove rear bumper (8 nuts across top edge and 2 plastic tip screws - note screws may break on removal). 2. Remove plastic insert from bumper and cut off plastic retaining clips, cut out a section from the bottom centre edge of the bumper 70mm wide x 70mm deep. 3. Insert captive nut plates CN into the rear panel and loosely attach crossbar CB using bolts A. 4. Loosely attach side plates SP to the chassis using bolts B and washers WA with bushes BU inside the chassis frame. 5. Attach crossbar CB to side plates SP using bolts C. 6.
Attach centre strut CS to crossbar CB using bolts D.
7.
Check and tighten all fixings using a calibrated torque tool to the specified torque settings on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
733E
Powder Coated Finish
MERCEDES VITO VAN 1996— November 2003 (Exc Viano)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com