Rev 2:7
735E
Powder Coated Finish
VAUXHALL ASTRA ESTATE MARCH 1998 TO OCT 2004 ASTRA VAN OCT 1998 TO AUG 2006 e11*94/20*1992*00
Components Code
Quantity
CB
1
Crossbar
CS
1
AN
1
RP LP
Bolt Kit
Description
Code
Quantity
WA
2
10mm Large Round Washers
Centre Strut
E
2
16x50 Set Screws, Nuts & Grip Washers
Angle
G
1
12x30 Set screw & Grip Washer
1
Right Plate
H
1
12x30 Set screw, Nut & Grip Washer
1
Left Plate
D
2
12x80 Bolts, Nuts & Grip Washers
B
1
10x30 Set Screw & Grip Washer
C
1
10x30 Set Screw, Nut & Grip Washer
A
4
10x120 Bolts, Nuts & Grip Washers
F
4
19mm Diameter x 87mm Bushes
w1311
Description
1. Remove the boot floor covering, rear panel trim, side panel trims to reveal three dimples above each chassis rail. 2. Drill out the outer 4 dimples to accept bushes F. 3. Loosely attach the angle AN to the left hand side chassis using bolts A with bushes F and plate LP in position inside the boot. 4. Position the crossbar CB and loosely attach to the right hand side chassis using bolts A with bushes F and plate RP in position in the boot. 5. Locate the two holes in the towing eye and secure using set screw B in the lower threaded hole and set screw C in the top hole using washers WA. 6. Attach the crossbar CB to the angle AN using set screws G and H. 7. Attach the centre strut CS to the crossbar CB using bolts D. 8. Attach type approved towball (not supplied) to centre strut CS using set screws E. 9. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:5
735E
Powder Coated Finish
VAUXHALL ASTRA & ASTRA VAN
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com