Rev 2:1
776E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
776E 776ED 776ES
Powder Coated Finish
VOLKSWAGEN JETTA 2006–2011 VOLKSWAGEN GOLF ESTATE 5 2007-2009 VOLKSWAGEN GOLF ESTATE 6 2009-2013 E11 55R-019780 w344
Components Code Mainframe
Quantity
Bolt Kit
Description
Code
Quantity
Description
CB
1
Crossbar
WA
4
10mm Large Round Washers
ST
2
Straps
WB
2
12mm Large Round Washers
B
4
10x40 Set Screws & Grip Washers
C
2
12x40 Set Screws & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove rear light clusters.
2.
Remove rear bumper, 5 fixings along lower edge, 2 fixings under each light cluster, 1 fixing inside boot below light clusters, 4 fixings inside each wheel arch and 1 fixing in centre of boot shut panel. Slide bumper rearwards. Remove rear impact beam. (Return to customer). Replace fixings to prevent water damage.
3.
Lower exhaust from its lower mounting.
4.
Insert straps ST inside the chassis rails and loosely attach to the pre drilled holes using set screws B with washers WA. (Note: Remove tape covering holes in chassis).
5.
Insert crossbar CB into the chassis rails and loosely attach together to straps ST using set screws B with washers WB. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
6.
Cut bumper as shown in diagram.
7.
Replace bumper, exhaust and light clusters.
Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB using bolts A. Flange Neck: Attach to crossbar CB using bolts A. 8.
Attach type approved towball (not supplied) using set screws G.
9.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
776E 776ED 776ES
Powder Coated Finish
VOLKSWAGEN JETTA 2006–2011 VOLKSWAGEN GOLF ESTATE 5 2007-2009 VOLKSWAGEN GOLF ESTATE 6 2009-2013
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com