Rev 2:1
780E
Powder Coated Finish
FORD MONDEO SALOON & HATCH NOV 2004 -ST220 TDCI GHIA, RS & TITANIUM & EDGE MODELS (ONLY FITS MODELS WITH PAINTED LOWER SKIRT) Nov 2004-2007 e11*94/20*6890*00
Components Code
Quantity
CB
1
CS
1
LA
1
RA
1
Description
Bolt Kit Code
Quantity
Crossbar
WA
4
10mm Large Round Washers
Centre Strut
WB
4
10mm Small Round Washers
Left Angle
WC
4
12mm Small Round Washers
Right Angle
E
2
16x50 Bolts, Nuts & Grip Washers
B
2
10x50 Bolts, Nuts & Grip Washers
C
2
12x50 Bolts, Nuts & Grip Washers
A
4
10x110 Bolts, Nuts & Grip Washers
w1544
Description
D
2
12x90 Bolts, Nuts & Grip Washers
SP
2
Spacer Blocks
BU
4
79x16mm Bushes
1.
No need to remove bumper. Detach exhaust from its mountings and remove heat shield. Release lower edge of bumper (4 large nuts on under side of bumper).
2.
Insert bushes BU and bolts A into the chassis through the keyholes with washers WA under the bolt heads and attach angles LA and RA to the inside faces of the chassis rails
3.
Cut bumper as shown in diagram. Pull down bumper and insert crossbar CB. Loosely attach crossbar CB to rear panel and angles LA and RA using bolts B and washers WB to the top holes and bolts C and washers WC to the bottom holes with spacers SP between crossbar CB and angles LA and RA. Tighten all bolts and replace exhaust heat shield and exhaust. Re-attach bumper.
4.
Attach centre strut CS to crossbar CB using bolts D.
5.
Attach type approved towball using set screws E.
6.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
BUMPER CUT FOR MONDEO ST
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
780E
Powder Coated Finish
FORD MONDEO SALOON & HATCH NOV 2004 -ST220 TDCI GHIA, RS & TITANIUM & EDGE MODELS (ONLY FITS MODELS WITH PAINTED LOWER SKIRT) Nov 2004-2007
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com