Rev 2:1
802E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
802E 802ED 802ES
Powder Coated Finish
VOLKSWAGEN TIGUAN 2008AUDI Q3 2011e11* 94/20*7617*01 w608
Components Code Mainframe
Quantity
Description
CB
1
Crossbar
CP
2
Captive Straps
Bolt Kit Code
Quantity
Description
WA
8
12mm Large Round Washers
E
2
12x40 Bolts & Grip Washers
B
4
12x50 Bolts & Grip Washers
C
2
12x50 Bolts, Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear lights— torque screws and lock screws (turn anti-clockwise 90° to unlock) and slide rearwards. 2. Remove rear bumper— torque screw beneath lights and inside wheel arches. 3. Pull back arch liner and unclip arch trim each side. Note:- remove carefully as these may easily break. 4. Remove plastic clips at each bumper tip and remove lower bumper fixing screws. 5. Remove number plate to reveal two fixing screws. 6. Disconnect wiring harness and remove bumper. 7. Remove and discard impact beam and replace fasteners. 8. Insert captive straps CP inside the chassis and loosely attach using fasteners E with washers WA and fasteners B with washers WA. 9. Loosely attach mainframe CB to captive straps CP using fasteners B and C with washers WA, then Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 10. Cut bumper as shown in diagram and refit bumper and lights. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with plates IP using bolts A. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using set screws G. 11. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:7
802E 802ES 802ED
Powder Coated Finish
VOLKSWAGEN TIGUAN 2008AUDI Q3 2011-
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com