Rev 2:1
809E
KIA SEDONA 2000-June 2006
(Excludes model with black door handles)
Powder Coated Finish
e11*94/20*6955*00 Components
Code
Quantity
CB
1
CS
1
Description
Bolt Kit Code
Quantity
Crossbar
WA
4
12mm Square Washers 50x50x3
Centre Strut
WC
4
10mm Small Round Washers
E
2
16x50 Set Screws, Nuts & Grip Washers
C
4
10x70 Bolts & Grip Washers
A
4
12x40 Set Screws & Grip Washers
D
2
12x90 Bolts, Nuts & Grip Washers
w1149
Description
1.
Lower spare wheel. Remove rear light units and rear bumper: 6 fixings on top, 5 in each wheel arch, 1 behind each light unit, 4 fixings on lower edge (retain to use as fixings B ) and 2 bolts on each chassis rail. Remove and discard inner crush beam from outer shell of bumper. Cut bumper as per diagram.
2.
Temporarily insert the crossbar CB into chassis and attach using set screws A and washers WA. Using crossbar as a guide, mark off the 4 holes on the rear panel through the captive nuts. Remove the crossbar CB and drill through rear panel 11mm and continue through to the outer skin. Open out the holes in the outer skin. Open out the holes in the outer skin only to allow a 17mm socket to be inserted.
3. Re-attach crossbar to vehicle using set screws A with washers WA and bolts C with washers WC through rear panel. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 4.
Replace rear bumper and attach lower fixings on crossbar CB to bumper using original fixings B. Loosely attach centre strut CS to crossbar CB using bolts D.
5. Attach type approved towball (not supplied) using set screws E. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 6.
Refit all components removed & check.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
809E
Powder Coated Finish
KIA SEDONA (Excludes model with black door handles)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com