Rev 2:4
816E 816ED 816ES
FORD GALAXY 2015FORD S-MAX 2015-
Powder Coated Finish
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:6
816E 816ES 816ED
FORD GALAXY March 2015– FORD S-MAX Nov 2015-
Powder Coated Finish
E11 55R-0110710
w700
Components
Mainframe
Code
Quantity
CB
1
Description
Bolt Kit Code
Quantity
Crossbar
WC
4
12mm Small Round Washers
Description
LS
1
Left Strap
WA
6
10mm Large Round Washers
RS
1
Right Strap
WB
4
8mm Large Round Washers
LP
1
Left Plate
C
4
8x35 Set Screws & Grip Washers
RP
1
Right Plate
B
6
10x40 Set Screws & Grip Washers
E
4
12x50 Set Screws, Grip Washers & 2 Nuts
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. 2.
Remove plastic covers around each light cluster. Remove clusters with 2 torx screws. Remove bumper, 5 fixings inside each wheel arch, 2 fixings inside bumper impact beam. NOTE: No need to remove fixings on lower edge of bumper. Disconnect wiring loom on left hand side, remove fixings along top edge and pull bumper off securing clips along top edge.
3.
Remove impact beam from rear panel.
4.
Lower both exhaust silencers.
5.
Insert side arms LS and RS into the chassis rails and loosely secure to the three fixing points using set screws B with washers WA.
6. 7.
Loosely attach panel plates LP and RP to the rear panel using set screws C with washers WB. Loosely attach crossbar CB to the side arms LS and RS using set screws E with washers WC. Note: Refer to towbar drawing for vehicle model attachment on crossbar CB. (Lowering spare wheel and pushing slightly forwards will ease fitting on S-Max model).
8. 9.
Tighten all fixings with a calibrated torque tool to the specified torque settings on the towbar drawing. Cut bumper as in bumper cut detail. NOTE: Do not cut through the cable which runs across the bottom edge of the bumper on vehicles with auto trailer operation.
10. Replace bumper and exhaust.
Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball using set screws G. Swan Neck: Attach to crossbar CB using plates CPE10 (Reversed Orientation) with set screws Y and bolts W.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com