Rev 2:1
92E 92ED
Powder Coated Finish
FIAT DOBLO 2010 (Inc Cargo) (Exc Work Up) & VAUXHALL COMBO VAN 2012e11*94/20*9593*00
w530
Components Code Mainframe
Quantity
Description
Bolt Kit Code
Quantity
Description
CB
1
Crossbar
WA
10
10mm Large Round Washer
SA
2
Side Arm
B
4
10x35 Set Screw, Grip Washer & 2 Nuts
C
6
10x1.25x30 Set Screw & Grip Washer
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove the rear light units, 3 screws either side.
2.
Remove bumper — 1 torx screw on top corner of either side, 3 screws on lower edge, 4 screws on top edge, 2 screws on lower corners, 2 screws inside wheel arches. Fold arch liners away to reveal corner tip screws and remove screws. Pull out bumper tips and then pull bumper rearwards. Unclip any wiring or sensors.
3.
Remove and hand to customer the impact beam. Remove the forward rubber bungs from the chassis rails. Remove the centre bumper fixing point from the rear panel.
4.
Insert side arms SA inside the chassis rails and loosely attach using set screws B with washers WA.
5.
Slide crossbar CB over side arms and loosely attach using set screws B with washers WA.
6.
Loosely attach crossbar CB to the rear panel using set screws C with washers WA.
7.
Check and tighten all fasteners using a calibrated torque tool to the specific torque settings recommended on the towbar drawing.
8.
Cut off centre plastic tab from lower edge of bumper.
9.
Refit bumper and any disconnected wiring ,arch liners and light units.
Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A and type approved towball (not supplied) using set screws G. 10. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
92E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
92E
Powder Coated Finish
FIAT DOBLO 2010 (Inc Cargo) (Exc Work Up) & VAUXHALL COMBO VAN 2012-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com