Fitting Instructions
TOWBAR HN45A For HONDA ACCORD (October 1998-)
MATERIALS A 1 Tubular Mainframe with international facing to 94/20/EC A50-1 D 2 Side Arms D1 2 Bushes (17mm O.D - 74mm long) D2 2 Bushes (17mm O.D - 69mm long) E 2 M10 x 110mm x 1. 5 Bolts, Nuts, Lock Washers, 4 Large Flat Washers (30mm O.D.) and 2 Large Flat Washers (40mm O.D.) F 2 M10 x 35mm x 1.5 Bolts, Nuts, Lock Washers and Flat Washers (40mm O.D) G 2 M10 x 100mm x 1.5 Bolts, Nuts, Lock Washers and Flat Washers (20mm O.D.) H 4 Large Flat Washers M10 x 30mm O.D. J 1 Left Hand Spreader Plate K 1 Right Hand Spreader Plate CB 2 M16 x 50mm x 2.00 Coupling Bolts, Nuts, Lock Washers BC 4 M10 Bolt Caps Z 1 ZEP35 Electrical plate – (not shown) FITTING 1. Remove the bumper (5 plastic plugs along the top edge, 2 plastic plugs on the lower edge. 2 tips screws and 2 plastic plugs in the wheel arch’s. Remove bumper beam from captive studs at Nuts (X). Cut bumper as shown. 2. Remove boot floor covering, grommets over holes (E) and insert Bushes (D1). Drill up through rear hole (G) using a 11mm bit. Open up top hole only to 17mm and insert bushes (D2). Place Large Flat Washers (H) over captive studs, remove 2 plastic grommets in rear panel and loosely attach Mainframe (A) using Bolts (F) with Spreader Plates (J) and (K) inside vehicle and original nuts (X). Note: On Bolts (F) the Flat Washers are used as spacers between the rear panel and Spreader Plates (J) and (K). 3. Loosely attach Side Arms (D) to Mainframe (A), vehicle chassis and Spreader Plates (J) and (K) using Bolts (G) and (E). Note: Forward hole (E) has a spacer washer between chassis and Side Arm (D). Finally tighten all bolts. Note: This towbar must be used with either a Witter Towball (part number Z1) or Class A50-1 or A50-X towball dimensionally Conforming to A50-1 with a ‘D’ and 'S' value greater than or equal to that of the towbar. Please refer to the vehicle specification for the trailer weight and nose limits, which must be observed. Recommended torque settings: M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm , M14 - 150 Nm, M16 - 214 Nm
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