KA22A

Page 1

Fitting Instructions

TOWBAR KA22A for KIA SORENTO October 2006 -

MATERIALS A 1 Towbar Mainframe with European facing to 94/20/EC A50-1 B 1 10mm Coupling Spacer D 1 Sidearm (Left Hand) E 1 Sidearm (Right Hand) F 1 Left hand Strap G 1 Right hand Strap H 8 M12 x 35 x 1.5mm Bolts, Lock Washers and Flat Washers (30mm O.D) J 4 M12 x 45 x 1.75mm Bolts, Nyloc Nuts and 4 Flat Washers (30mm O.D) K 4 M12 x 40 x 1.75mm Bolts, Nyloc Nuts and 8 Bolt Caps) CB 2 M16 x 60 x 2.0mm Bolts, Nuts and Lock Washers Z 1 ZEP35 Electrical plate (not shown) FITTING 1. Release rearmost exhaust hanger and Bend exhaust hanger upwards approximately 20mm. 2. Loosely attach Sidearms (D) and (E) to chassis rail using Bolts (H) (fine pitch) with Flat Washers. 3. Loosely attach Mainframe (A) to Sidearms (D) and (E) using Bolts (K). Attach Straps (F and G) to chassis rails and Sidearms (D) and (E) using Bolts (H) and (J). 4. Align Mainframe (A) with lower edge of bumper and fully tighten all Bolts. Fit Bolts Caps to Bolts (K). 5. Attach exhaust rubber – check exhaust clearance-adjust hanger as required. Note: This towbar must be used with either a Witter Towball (part number Z1X) or Class A50-1 or A50-X towball dimensionally Conforming to A50-1 with a ‘D’ and 'S' value greater than or equal to that of the towbar. Please refer to the vehicle specification for the trailer weight and nose limits, which must be observed. Recommended torque settings: M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214 Nm

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