Comparing Sustainable Packaging Options
MATERIAL SELECTION
LEAST EXPENSIVE
NON-PLASTIC
Paper
• Breaks down faster and is compostable in some forms
• Can be 100% recyclable if no coatings or films are required for the formula
PCR (POST-CONSUMER RESIN)*
PET
• Easily recyclable
• Natural color has gray tint
• Odor can be present
PE
• Maintains barrier properties of virgin PE
• Limited supply available in natural color
• Odor can be present
PP
• Limited supply
• Works best with dark colorant
• Odor can be present
Ocean Bound
• Reduces plastic waste bound for the ocean
• Limited supply available
• Cost is typically 2X virgin resin
*Food-grade PCR increases cost
PRODUCT FOCUS: RESPONSIBLE PACKAGING
NON-PLASTIC Glass
• 100% recyclable and reusable
• Fragile and heavier to ship Aluminum
• 100% recyclable, durable and ideal for reuse
• Requires higher MOQs
• Limited supply
BIODEGRADABLE ADDITIVES
(Flexibles, HDPE, LDPE, PE)
• Can improve biodegradability or compostability
• Low durability and barrier properties
• >5% bio-resin coded as #7 (non-recyclable), exceptions exist for PE and PET
• Supply and scalability can be a limiting factor
DISCLAIMER: This is meant to be a general guide. Pricing scale is extremely relative to the size of the package, tooling, and any material adders for compatibility. Contact us for the most up-to-date information.
OTHER SOLUTIONS
MONO-MATERIAL
• Made with one resin, or a combination of resins from the same family
• Optimal for single-stream recycling
• Limited supply available for multicomponent products
ALL-PLASTIC
• All components made of plastic (no metal), but resins types can differ
• May be easier to recycle than mixed-material products (validate with testing)
MOST EXPENSIVE
ALTERNATIVE RESINS
Bio-Resins
• Reduces use of petroleum-based resins
• Can be added in increments as low as 5%
• >5% bio-resin coded as #7 (non-recyclable), exceptions exist for PE and PET
• Requires extensive stability and compatibility testing
• Cost is typically 3X virgin resin
CHEMICALLY RECYCLED RESINS
• 100% recycled content
• Comparable in quality and color to virgin resin
• Pricing can be higher than mixedmaterials products
• Major retailers are trending towards all-plastic requirements
LIGHTWEIGHTED
• Reduces unnecessary plastic
• More efficient to ship
• Testing required to assure package integrity
REFILLABLE & REUSABLE
• Reduces single-use packaging materials
• Should be easy to clean
DESIGN OPTIMIZATION
• Improves pack out
• Reduces shipping emissions
• Increases filling line efficiency
OPERATIONAL IMPROVEMENTS
• Optimize logistics to reduce carbon footprint
• Reduce downtime and/or waste of unnecessary resources
PRODUCT FOCUS: RESPONSIBLE PACKAGING
Based on consumer insights in the category, we have identified the top three packaging implications.
IMPROVED RECYCLABILITY
Monomaterial or all-plastic
100% recyclable materials
Recycled material resins
ACCOUNTABILITY
Honest and demonstrable claims
Ingredient and manufacturing
transparency on-pack
Trusted certifications
ETHICAL
Locally sourced ingredients communicated on-pack
Less single-use plastic packaging
Reusable
TricorBraun is able to source stock or custom design package solutions focused on Improved Recyclability, Accountability, and Ethical solutions.
TRICORBRAUN.COM
CATEGORY INSIGHT
WWP Beauty Honest Beauty Wise Men’s Care
PRODUCT FOCUS: RESPONSIBLE PACKAGING
STOCK SOLUTIONS TRICORBRAUN.COM
ALL-PLASTIC PUMP
Output: 2cc
Neck Finish: 28-410, 33-410
Material: Metal-free, all-plastic
UP-LOCK ALL-PLASTIC PUMP
Output: 1.8cc
Neck Finish: 24-410, 28-410
Material: Metal-free, all-plastic
SMOOTH ALL-PLASTIC PUMP
Output: 2cc
Neck Finish: 24-410, 28-410
Material: Metal-free, all-plastic
INFINITY PUMP
Output: 2cc
Neck Finish: 28-410, 33-410
Material: Metal-free, all-plastic
FUTURE PUMP
Output: 1.8cc
Neck Finish: 24-410, 28-410
Material: Metal-free, all-plastic
ALL-PLASTIC FINE MIST SPRAYER
Output: 0.13cc
Neck Finish: 18-410, 24-410
(smooth); 20-410, 28-410 (ribbed)
Material: Metal-free, all-plastic
PRODUCT FOCUS: RESPONSIBLE PACKAGING
PAPERBOARD BOTTLES
Fill Capacity: 8 oz, 16 oz
Neck Finish: 28-410 (8 oz); 28-400, 28-410 (16 oz)
Dimensions: 2.6” x 2.6” x 6.7” (8oz); 3” x 3” x 7.6” (16oz)
Material: 100% recycled brown paperboard outer shell, HDPE blend inner liner uses 70% less plastic than a similar size rigid bottle
Decoration: Pad print or pressure sensitive label
Bottles are fully recyclable (split side to separate and recycle) and water resistant with no wrinkling after 6 hours underwater.
TRICORBRAUN.COM
ALUMINUM JARS
Fill Capacity: 10 - 250ml; larger sizes available based on shape
Neck Finish: Various; can be threaded or slip/click-fit depending on jar style
Material: Food-grade aluminum (subject to product compatibility testing)
Finishes: Silver or special; customizable via lithographic printing, embossing/debossing, gloss and matte finishes, PS liner supplied depending on style (other liners available upon request), can be lacquered or color-coated; over 4000 custom molds are available to accommodate unique shapes.
PRODUCT FOCUS: RESPONSIBLE PACKAGING
ALUMINUM TUBES
Fill Capacity: 2 - 275ml
Dimensions: 13 standard diameters available (9.8 - 45mm)
Material: 100% PCR or virgin aluminum
ALUMINUM BOTTLES
38-400 neck finish available in sizes:
45mm x 95mm (130cc)
53mm x 110mm (208cc)
59mm x 140mm (335cc)
59mm x 160mm (385cc)
24-410 neck finish available in sizes:
35mm x 97mm (65 to 80ml)
45mm x 115mm (130 to 145ml)
45mm x 150mm (180 to 195ml)
53mm x 145mm (235 to 250ml)
53mm x 175mm (290 to 305ml)
53mm x 207mm (335 to 350ml)
Material/Finish: White, brushed aluminum
24-410 Ø53mm 24-410 Ø45mm 24-410 Ø35mm 38-400
TRICORBRAUN.COM
WIDE MOUTH BOTTLE
REFILLABLE AIRLESS BOTTLES
Output: 0.22 +/- 0.03ml
Fill Capacity: 20, 30, 50, 80ml
Material: PETG shell, PP inner bottle
REFILLABLE AIRLESS BOTTLES
Output: 0.20 +/- 0.05ml
Fill Capacity: 15, 20, 30, 50ml
Material: Glass
REFILLABLE JARS
Fill Capacity: 50, 100g
Material: PETG shell, PP inner jar
MODULAR LIPSTICK TUBES
Material: PCR PP inner component; Trēva bioplastic external component
Over 64 lipstick component combinations!
PRODUCT FOCUS: RESPONSIBLE PACKAGING
MODULAR COSMETIC JARS
Neck Finish: 67mm
Material: PCR PP caps, inner jar;
Trēva bioplastic external jar
Over 128 jar component combinations!
AIRLESS PUMP BOTTLE
Output: 1ml
Fill Capacity: 50ml
Neck Finish: 48mm snap-on
Material: Mono-material polyolefin
BOTTLES AND JARS
Material: Glass or plastic (PET, HDPE; PCR available in varying percentages)
Various colors, sizes, and styles available including: Boston rounds, Euro droppers, wide-mouth jars, and more!
TRICORBRAUN.COM
CAPS AND CLOSURES
Material: PP, PCR (varying percentages)
Various colors, sizes, and styles available including: large diameter closures, dispensing (flip tops, disc tops, spout caps), continuous thread (CT), embossed/ debossed, smooth/ribbed closures, and more!
PRODUCT FOCUS: RESPONSIBLE PACKAGING
LOW PROFILE CLOSURE & TUBE
Dimensions: Ø 35-50mm, 8.5in max height Material: HDPE monomaterial tube and closure, PCR available; can be made with sugarcane HDPE
Low profile closure offers weight reduction
MONO PLASTIC BARRIER LAMINATE (PBL) TUBE
Dimensions: Ø 22, 25, 28, 30, 35, 38mm
Material/Finish: HDPE tube with EVOH, PE cap and tube shoulder; PP flip top cap also available; natural or white tube body in glossy or matte finish, silkscreen or offset printing
MONO-MATERIAL AIRLESS PUMP TUBE
Output: 0.1, 0.2, 0.3cc
Fill Capacity: 15 - 80ml
Dimensions: Ø 25mm
Material/Finish: PP/PE, PCR available; various deco options available; two actuator options
TRICORBRAUN.COM
LIMESTONE-BASED PLASTIC PACKAGING
Material: LIMEX is a material produced from calcium carbonate (CaCO3), which is derived from limestone, and a small amount of polymeric resin added as a binder. Can be an alternative to ABS.
Various sizes and styles available including cosmetic compacts, lipstick tubes, jars, and closures. LIMEX features a luxurious, highdensity, opaque, matte finish suitable for premium products.
SPOUTED FLEXIBLE POUCH
Fill Capacity: 12, 32, 64 fl oz
Spout Diameter: 10, 13, 13mm
Consider spouted pouches as your primary package solution, or, as part of a sustainable refill system.
PRODUCT FOCUS: RESPONSIBLE PACKAGING
3-PIECE CONCENTRATED REFILL CARTRIDGE
Fill Capacity: +/- 70ml
Neck Finish: 28-410
Material/Finishes: PP snap-on cap and plug; HDPE or PP bottle
RECYCLED RESIN BOTTLES
Fill Capacity: 8, 12oz
Neck Finish: 24-410
Material: Available in PCR or OceanBound
PET or HDPE
Additional shapes and sizes available.
TRICORBRAUN.COM
PRODUCT FOCUS: RESPONSIBLE PACKAGING
PAPER SOLID STICK PUSH-UP TUBE
Dimensions: Ø 20, 34, 38, 42.5, 48, 50 mm; no limit on height
Material: Paper with PE coated interior; recycled paper available
PCR SOLID STICK TUBE
Sizes: Round tube: 30, 50g; Oval tube: 15, 50g
Material: All PP components, with up to 100% PCR
MONO-MATERIAL SOLID STICK TUBE
Fill Capacity: 75ml
Dimensions: Ø 48 x 103mm
Material: Mono-material PP
REFILLABLE SOLID STICK TUBE
Fill Capacity: 30, 50ml
Dimensions: 30ml: Ø 45 x 88mm; 50ml: Ø 51 x 97mm
Material: ABS outer components, PP inner components; PCR available
TRICORBRAUN.COM