ME Senior Design Celebration | 2016

DESIGN CELEBRATION SENIOR ENGINEERING

Wednesday, December 14 | Clayton Hall at University of Delaware

DESIGN CELEBRATION SENIOR ENGINEERING

Wednesday, December 14 | Clayton Hall at University of Delaware

Welcome to the Senior Engineering Design

result in business improvements for our sponsors,

Celebration! University of Delaware boasts one of the

they may also lead to patents and new commercial

premier capstone engineering design programs in the

products. In creating these solutions, student teams

country, as is evidenced by our recent recognition as

take advantage of our department’s Design Studio,

a Vision 2030 Program by the American Society of

a 24/7, open-access maker space for our students

Mechanical Engineers. The Mechanical Engineering

to design, fabricate, and test their ideas. This

Department has a 20+ year history of Senior Design,

nationally recognized maker space was built by the

built on faculty and alumni expertise in manufacturing,

students and alumni of our department, which just

new product development, and process improvement.

celebrated its 125th anniversary. The Design Studio

Beginning in 2013, we were pleased to integrate

and our Senior Design Program are two examples

students from UD’s new Biomedical Engineering

of how our undergraduate program truly embodies

Program, which expanded our partnership portfolio

our department’s motto, We Build Engineers®.

to include biomedical and clinical sponsors; and, starting in 2015, we incorporated students from

During today’s celebration event, students will present

electrical and environmental engineering.

their final engineering solutions to their sponsors and a panel of external evaluators. Thank you for joining us in

This year’s Senior Engineering Design Program

celebrating our seniors’ accomplishments this semester.

pairs teams of senior year students from mechanical, biomedical, environmental, and electrical engineering

Dr. Suresh Advani

with industry, academic, and community sponsors.

George W. Laird Professor & Department Chair, Mechanical Engineering

Teams are tasked with solving real world problems for their sponsor and developing physical process or product prototypes. Not only will these solutions

Air Liquide

2016 Senior Design

SPONSORS

We sincerely thank this year’s senior design sponsors for their support of this program.

CNH America Delaware 87ers DePuy-Synthes Fenner Precision Go Get ‘Dem Wheelchair Racing Club Hologic Merck & Co. AI DuPont Hospital for Children Norwalt Design Precision Air Convey Schiller Grounds Care Siemens Healthcare Diagnostics SimUcare, Inc. Southco Speakman Terumo Medical Corporation The Perry Initiative United States Department of Agriculture University of Delaware

College of Engineering

College of Earth, Ocean, and Environment

Department of Materials Science

Department of Physical Therapy

Landscape Architecture Program University of Pennsylvania, New Bolton Center W.L.Gore & Associates W.L.Gore White Optics Xergy

3

SCHEDULE

LOBBY

Noon–1:00 1:00–1:20 1:20–1:40 1:40–2:00 2:00–2:10 2:10–2:30 2:30–2:50 2:50–3:10 3:10–3:20 3:20–3:40 3:40–4:00 4:00–4:20 4:20–4:30 4:30-4:50 4:50–5:10 5:10–5:30 5:30–5:50 5:50–6:00

ROOM 119

Poster Session (Even # Teams)

6:30–7:00

Poster Session (Odd # Teams)

7:00–7:30

Awards

ROOM 125

ROOM 124

SPEAKER PREPARATION TIME 106: Merck

102: CNH America

104: Fenner Precision

131:Air Liquide Healthcare*

105: Hologic

110: Precision AirConvey

132: Nemours AIDHC-ENT

111: Schiller Grounds Care

112: Siemens Healthcare

BREAK 130: Air Liquide

113: Siemens Healthcare

125: WL Gore

122: VentureWell/ QuadCrew

101: DuPont

126: White Optics

121: VentureWell/ UD Physical Therapy

107: Merck

134: Nemours AIDHC-GI*

BREAK

103: Depuy-Synthes

108: Norwalt Design

128 UD CEOE

115: SimUCare

123: VentureWell/ UD Landscape

129: UD COE

114: USDA APHIS

133: Nemours AIDHC-Genetics

120: VentureWell/ Art Therapy

6:00–6:30

ROOM 120

BREAK 138: UD Physical Therapy

109: NSF I-Corps

137: Delaware 87ers

139: The Perry Initiative

118: Terumo Medical Group*

135: UPenn New Bolton

116: Southco

124: WL Gore*

136: Go Get ’Dem

117: Speakeman

127: Xergy

119: UD Physical Therapy

BREAK

SPEAKER PREPARATION TIME

FSAE

TIME

REGISTRATION

at a glance

* Viewing access restricted to team members, faculty, and sponsor-approved external evaluators

1:00 – 1:20

SESSION 01-A

Room 119, 1:00–2:00 pm Evaluators: Jess Penman, Matt Buckley, Thomas Buchanan, Annie Sanger, Paul Hagerty, Dawn Elliott Moderator: Prof. Sujata Bhatia

Project 106: Bio-Reactor Cell Adhesion and Cleaning Optimization Team Members: Peter Sariano, Samantha Dargis, Lacey Perdue, Sara Bromlow

Faculty Advisor: Prof. Sujata Bhatia Sponsor: Merck

Today’s Merck is a global health care leader working to help the world be well. Merck is known as MSD outside the United States and Canada.

Through prescription medicines, vaccines, biologic therapies and animal health products, Merck works with customers and operates in more than 140 countries to deliver innovative health solutions. They also demonstrate their commitment to increasing access to health care through far-reaching policies, programs and partnerships.

1:20 – 1:40

Project 131: Nasal Cannula* Team Members: Katherine Partridge, Akshar Patel,

Luke Messina, Hailey Murphy, Andre Freligh Faculty Advisor: Prof. Sujata Bhatia Sponsor: Air Liquide Healthcare Fully integrated within Air Liquide, a century old company specialized in gas production, Air Liquide Healthcare is a world leader in medical gases, home healthcare, hygiene products and specialty ingredients. Within home healthcare, Air Liquide specializes in caring for chronic patients having needs in respiratory, diabetes or heart management. Air Liquide Healthcare is active in providing innovative solutions in the respiratory care space through its subsidiary, Air Liquide Medical Systems which designs and manufactures medical devices such as mechanical ventilators. * Viewing access restricted to team members, faculty, and sponsor-approved external evaluators only.

1:40 – 2:00

Project 132: ABR Modifications Team Members: Caleb Mencia, Marc Walls,

Jessica Smith, Jonathan Palmer, Yiming Mei Faculty Advisor: Prof. Sujata Bhatia Sponsor: Nemours AIDHC-ENT The A.I. duPont Hospital for Children and Nemours Biomedical Research are the clinical and research entities for the only Tertiary Care Pediatric Children’s Hospital in Delaware. Drs. Morlet (auditory neurophysiologist) and O’Reilly (pediatric neurotologist) are part of the Center for Pediatric Auditory and Speech Sciences, a consortium of labs in the Biomedical Research Department. Dr. Morlet directs the Auditory Psychoacoustics Lab and has many clinical translational research projects in cooperation with Dr. O’Reilly.

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1:00 – 1:20

SESSION 01-B

Room 120, 1:00–2:00 pm Evaluators: Jerome Posatko, Ryan Locke, Yogendra Chadda, Eli Gorman, Jack Craft, Matt Durst, Edward Gargiulo, Taylor Boyle Moderator: Prof. Jim Glancey

Project 102: Automated Sensor Test Track Team Members: Alex Murphy, Brian Treston, Carolyn Hall, Ethan Savage Faculty Advisor: Prof. Jim Glancey Sponsor: CNH America

CNH Industrial is a global leader in the capital goods sector that, through its various businesses, designs, produces and sells agricultural and construction equipment, trucks, commercial vehicles, buses and specialty vehicles, in addition to a broad portfolio of powertrain applications. Present in all major markets worldwide, CNH Industrial is focused on expanding its presence in high-growth markets, including through joint ventures. At the New Holland PA campus CNH Industrial is focused on product development and testing of agricultural equipment designed for Case IH and New Holland marketing brands.

1:20 – 1:40

Project 105: CVD Mass Monitor Team Members: Michaela Freed, Jennifer Koffenberger,

Andrew McReynolds, Kyle Spielberger Faculty Advisor: Prof. Jim Glancey Sponsor: Hologic Hologic, Inc. is a leading developer, manufacturer and supplier of premium diagnostic products, medical imaging systems and surgical products. The Company's core business units focus on diagnostics, breast health, GYN surgical, and skeletal health. With a unified suite of technologies and a robust research and development program, Hologic is dedicated to The Science of Sure. Hologic now leads the industry in providing the most advanced digital mammography systems, including Genius 3D Mammography – one of the most powerful diagnostic tools for the early detection of breast cancer. In the Newark, DE facility, Hologic produces the X-ray detectors for their mammography systems.

1:40 – 2:00

Project 111: Little Wonder Lawn Vacuum – Debris Bag Filler Team Members: Pete Moore, Travis Caraway, Max

Prato, Ashraf Chowdhury, Chris Recchione Faculty Advisor: Prof. Jim Glancey Sponsor: Schiller Grounds Care Schiller Grounds Care, located in Southampton, PA, is a global marketer and manufacturer of Little Wonder debris and maintenance products which are used around the home and in commercial applications. Schiller Grounds Care has a number of other brands in its portfolio which produce consumer and commercial landscaping, gardening & ground care equipment. The company has established its reputation for product innovation, quality, design, and value. Little Wonder is one of the oldest and most reputable brands in the landscaping industry, creating the first hand-cranked hedge trimmers in the 1920’s. Today, Little Wonder has a full line of products including walk-behind blowers, lawn vacuums, truck loaders, and of course hedge trimmers.

SESSION 01-C

Room 125, 1:00–2:00 pm Evaluators: Robbie McGrath, Rob Morgan, Rustyn Stoops, Megan Killian, Jeannie Stephens, Erik Johnson, Paul Costello Moderator: Prof. Mike Keefe

1:00 – 1:20

Project 104: Polyurethane Injection Molding Circulation System Team Members: Travis Wurster, Shizhao

Wang, Thomas Walker, Diego Lopez Faculty Advisor: Prof. Mike Keefe Sponsor: Fenner Precision Fenner Precision is a global leader in custom designed engineered solutions. The company is focused on serving the needs of Original Equipment Manufacturers, Contract Manufacturers and Original Design Manufacturers, operating in 5 key markets; Industrial, Infrastructure, Imaging, Motion Control and Transportation, with a diverse product portfolio and an extensive range of capabilities. As a world-leading supplier of high volume timing belts, Fenner offers their customers unique solutions to meet their specific needs using custom injection molding delivery processes. These systems are critical to the business and an improvement to the current process is needed to avoid excess scrap and downtime.

1:20 – 1:40

Project 110: PAC Waste & Linen System Cleaning Team Members: Abdullah Al Lawati, David

Cohen, Mark Kurtz, Benjamin Wade Faculty Advisor: Prof. Mike Keefe Sponsor: Precision AirConvey Precision AirConvey (PAC) is a national leader in the manufacture, installation and service of trim and matrix removal systems for the labels, paper, film & sheet and other industries. Their highquality cutters and pneumatic convey systems enable companies to effectively remove trim materials and eliminate costly clogs or breakdowns. PAC is proud to serve more customers than any competitor and looks forward to providing new customers with custom systems, quick solutions and impeccable and reliable support.

1:40 – 2:00

Project 112: Mechatronics and Control Systems Test Stand Team Members: Jesse Bloecker, Thomas

Lucca, Loreto Casuga, Brian Orlow Faculty Advisor: Prof. Mike Keefe Sponsor: Siemens Healthcare Diagnostics Siemens Healthineers is a global leader in in-vitro diagnostics with ~4.2 billion in sales and over 100,000 installed clinical instruments.

In-vitro diagnostics affects 60-70% of all critical clinical decisions made regarding patient health and treatment. Siemens provides healthcare solutions in the areas of Lab Automation, Clinical Chemistry and Immunochemistry, Information Technology, Hematology, Molecular, and Point of Care. Over 900 assays are provided for medical diagnostic use in far ranging areas such as allergy, cardiovascular, reproductive, metabolic, disease, nutrition, and other conditions.

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2:10 – 2:30

SESSION 02-A

Room 119, 2:10–3:10 pm Evaluators: Jess Penman, Matt Buckley, Thomas Buchanan, Annie Sanger, Paul Hagerty, Jason Gleghorn, Adam Bitar Moderator: Prof.Tom Buchanan

Project 130: Compact Mechatronic Pulsing System Team Members: John Pfreundschuh, Wyatt

Grant, Michael DiMercurio, William Pappas Faculty Advisor: Prof. Dyer Harris Sponsor: Air Liquide Air Liquide is the world leader in gases, technologies and services for Industry and Health. Air Liquide is present in 80 countries with approximately 68,000 employees and serves more than 3 million customers and patients. Oxygen, nitrogen and hydrogen are essential small molecules for life, matter and energy. They embody Air Liquide’s scientific territory and have been at the core of the company’s activities since its creation in 1902. Located on a 55-acre site in Newark, DE, Delaware Research and Technology Center (DRTC) hosts over 80 researchers with diverse technical backgrounds. Combustion Research Group at DRTC is involved in advancing oxy-fuel combustion technology for high-temperature applications in industrial and power generation markets such as metallurgy and glass industries.

2:30 – 2:50

Project 122: Adaptive Rowing System Team Members: Nicholas Sunkler, Samuel Glandon,

Kevin Kern, Brooke Burris, Rishay Nathoo Faculty Advisor: Prof. Jenni Buckley Sponsor: VentureWell: QuadCrew QuadCrew is a novel adaptive rowing system developed by UD senior design students since 2012 through partnerships with UD Office of Economic Innovation and Partnerships (OEIP) and USA Rowing. The system involves a paddle-wheel propulsion unit that eliminates the need for hand and arm control of the oar, opening up the sport of rowing to those with more advanced disabilities.

2:50 – 3:10

Project 121: Kneeling Knee Brace Team Members: Andrew Trinkler, Malcom Kraus,

Jayant Rao, Steven Steijn, Michael Greenplate Faculty Advisor: Prof. Tom Buchanan Sponsor: VentureWell: UD Physical Therapy The mission of the Department of Physical Therapy is to advance physical therapist practice by providing outstanding entry-level and postgraduate education, translating science to deliver quality clinical services, leading federally funded rehabilitation research, and training the next generation of rehabilitation researchers and leaders of our profession. This project was conceived by Dr. Adam Marmon and is funded by a grant through the VentureWell Network to UD Mechanical Engineering.

SESSION 02-B

Room 120, 2:10–3:10 pm Evaluators: Jerome Posatko, Ryan Locke, Yogendra Chadda, Eli Gorman, Jack Craft, Matt Durst, Edward Gargiulo, Taylor Boyle Moderator: Prof. Jim Glancey

2:10 – 2:30

Project 113: Automatic Extrusion Loader Team Members: Shannon Russell, Wenhao

Zhang, Connor Bydlon, Greg Horsky Faculty Advisor: Prof. Jim Glancey Sponsor: Siemens Healthcare Diagnostics Siemens Healthcare Diagnostics is a global industry leader with sales of $5 Billion and 14,000 employees. Our parent company, Siemens AG is a global innovation engine across four sectors; Energy, Healthcare, Industry, and Infrastructure & Cities, with sales of $100 Billion and 370,000 employees. Siemens Healthcare Diagnostics broad spectrum of immunoassay, chemistry, hematology, molecular, urinalysis, and blood gas testing systems, in conjunction with automation, informatics and services, can serve the needs of laboratories of any size – today and tomorrow.

2:30 – 2:50

Project 101: Temperature Controlled Tribology Testing Team Members: Jules Mbasso, Domenick

Gregory, Ryan Dubois, Tamer Schiller Faculty Advisor: Prof. Dyer Harris Sponsor: DuPont | University of Delaware Materials Tribology Laboratory The Materials Tribology Laboratory at the University of Delaware has the research mission to better understand how material properties can be tailored to control the friction and wear of materials. The lack of access to the buried tribological interface is one of the primary barriers to progress in this area. This research group specializes in the development of in-situ methods to gain more direct access to interfacial processes and phenomena.

Their research activities involve instrument design, software developments, materials synthesis, materials characterization, and surface analysis, in areas of interest such as healthcare, national security, and energy sustainability.

2:50 – 3:10

Project 107: Redesign of Autoclave Cooling System Team Members: Michael Marinelli, Jenna

Sanchirico, John Affriol, Steven Sowden Faculty Advisor: Prof. Dyer Harris Sponsor: Merck Today’s Merck is a global health care leader working to help the world be well.

Merck is known as MSD outside the United States and Canada. Through our prescription medicines, vaccines, biologic therapies and animal health products, we work with customers and operate in more than 140 countries to deliver innovative health solutions. We also demonstrate our commitment to increasing access to health care through far-reaching policies, programs and partnerships.

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SESSION 02-C

Room 125, 2:10–3:10 pm Evaluators: Robbie McGrath, Rob Morgan, Rustyn Stoops, Megan Killian, Jeannie Stephens, Erik Johnson, Paul Costello, Curtis Johnson Moderator: Prof. Mike Keefe

2:10 – 2:30

Project 125: Water Dosing Test Station Team Members: Evan Carson, Boxue Zhang, Kristin Caras, Daniel Grindle Faculty Advisor: Prof. Mike Keefe Sponsor: W.L.Gore A privately held company with annual sales of more than $3.2 billion, W. L. Gore & Associates, Inc. is an inventive, technology-driven enterprise focused on discovery and product innovation. The polymer polytetrafluoroethylene (PTFE) lies at the core of Gore’s technical capabilities. Its characteristics make it highly valuable in the many products and applications used in very demanding environments, from medical implants in the human body, to clothing worn on expeditions to Mt. Everest, to electronic cables transmitting signals from Mars.

2:30 – 2:50

Project 126: Microstructure Replication Automation Team Members: Christopher Knupp, Tomas Elder,

Seth Rose, Nicholas Kopp Faculty Advisor: Prof. Mike Keefe Sponsor: White Optics WhiteOptics® develops and manufactures a unique line of energy efficiency enabling reflector and diffuser technologies for the commercial lighting industry. We seek to enable affordable, ultraefficient LED lighting designs and transform traditional lighting options with our advanced reflectors and micro-structured optics.

2:50 – 3:10

Project 134: Meat Impaction Removal Tool* Team Members: Jeffrey Janofsky, Julia Scali, Erica Comber,

Brooke Catalfamo, David Shoemaker Faculty Advisor: Prof. Sarah Rooney Sponsor: Nemours AIDHC - GI The A.I. duPont Hospital for Children is a premier teaching and research hospital for children located in northern Delaware. The mission of the hospital is to provide leadership, institutions, and services to restore and improve the health of children through care and programs not readily available, with one high standard of quality and distinction, regardless of the recipient's financial status. This project involves Dr. J. Fernando del Rosario, who is the Chief of the Division of Pediatric Gastroenterology, Hepatology and Nutrition at the hospital. * Viewing access restricted to team members, faculty, and sponsor-approved external evaluators only.

SESSION 03-A

Room 119, 3:20–4:20 pm Evaluators: Jess Penman, Matt Buckley, Thomas Buchanan, Annie Sanger, Paul Hagerty, Jason Gleghorn, Adam Bitar, Matt Hersh, Lindsay Evans, Christopher Price Moderator: Prof. Jenni Buckley

3:20 – 3:40

Project 103: Less Invasive Cerclage Cable for Perioprosthetic Fractures Team Members: Joshua Matthews, Gemma Ciabattoni,

Becca Kowalski, Eric Gibney, Wedyan Babatain Faculty Advisor: Prof. Jenni Buckley Sponsor: DePuy-Synthes DePuy Synthes Companies of Johnson & Johnson is the largest, most innovative and comprehensive orthopedic and neurological business in the world. DePuy Synthes Companies offers an unparalleled breadth and depth of products, services and programs in the areas of joint reconstruction, trauma, spine, sports medicine, neurological, craniomaxillofacial, power tools and biomaterials.

Building on the legacy and strengths of two great companies, we are creating one organization that will be agile and better equipped in today's evolving health care environment. With a focus on activating insights to develop innovative, comprehensive solutions, DePuy Synthes Companies are inspired to advance patient care in greater ways than either company could accomplish on its own.

3:40 – 4:00

Project 115: Wearable Colostomy Simulator Team Members: Kevin MacMIllan, Christopher Bresette,

Olivia Smith, Elspeth Grasso Faculty Advisor: Prof. Jenni Buckley Sponsor: SimUCare SimUCare imagines, discovers, creates and refines wearable technology and teaching methodology that enhances the authenticity of health care simulation, improves learning outcomes and transforms the patient experience. SimUCare develops technology worn by actors to simulate patients with complex imparements. SimUCare was founded 1 year ago by Amy Cowperthwait, a nursing instructor from the University of Delaware. All of SimUCare’s products in development and on the market have been created through the University of Delaware Mechanical and Biomedical Engineering Senior Design.

4:00 – 4:20

Project 120: Modular Art Therapy System Team Members: Stephen Buchanan, Jason Bamford, Taylor Jacobs,

Rachael Pilachowski, Asif Chowdhury Faculty Advisor: Prof. Jenni Buckley Sponsor: VentureWell: Art Therapy Express Art Therapy Express is a local non-profit organization dedicated to enhancing the learning capabilities and social skills of participants through art therapy.

The group works with people with a range of physical and mental impairments and provides custom support solutions and workshops that allow individuals to express themselves artistically. Funding for this project is provided by a grant through the VentureWell Network to UD Mechanical Engineering.

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SESSION 03-B

Room 120, 3:20–4:20 pm Evaluators: Jerome Posatko, Ryan Locke, Yogendra Chadda, Eli Gorman, Jack Craft, Matt Durst, Edward Gargiulo, Taylor Boyle, Charlie Collier Moderator: Prof. Dyer Harris

3:20 – 3:40

Project 108: Heat Chamber for Assembly Line Team Members: Patrick Cullington, Katie Schlueter,

Talal Alshareef, Robert Loesch Faculty Advisor: Prof. Dyer Harris Sponsor: Norwalt Design Norwalt Design is a company specializing in the design, engineering, and production of high speed assembly systems to automate multi part products that require assembly for plastic and some metal parts. Norwalt Design offers various styles of machines including automated assembly systems for consumer goods, medical device assembly systems, cap closing machines, lining machines, layer packers, puck loaders & depuckers, leak testing machinery, feed systems, and prefeeders. Norwalt is today considered one of the top custom assembly machine providers by many of the Fortune 500 companies.

3:40 – 4:00

Project 123: Floating Wetlands Team Members: Danielle Gerstman, Sarah Hartman,

Erica Loudermilk, Mark White, Megan Doyle Faculty Advisor: Prof. Dustyn Roberts Sponsor: VentureWell: UD Landscape Architecture The University of Delaware’s Landscape Architecture Program in the Department of Plant and Soil Sciences prepares students to become innovative leaders in the design and planning of cultural and natural landscapes with an expertise in plants and ecosystems. This project was conceived by Dr. Jules Bruck, a professor in this program, and funding is provided by a grant through the VentureWell Network to UD Mechanical Engineering.

4:00 – 4:20

Project 114: Open-Source Undercarriage Decontamination System Team Members: Lucas Serge, Dianna Kitt, Darian Abreu, Xiaolun Guo Faculty Advisor: Prof. Dyer Harris Sponsor: USDA APHIS Veterinary Services The Animal and Plant Health Inspection Service (APHIS) division of the US Department of Agriculture (USDA) has the mission to protect the health and value of American agriculture and natural resources. USDA-APHIS works specifically to defend America's animal and plant resources from agricultural pests and diseases.

SESSION 03-C

Room 125, 3:20–4:20 pm Evaluators: Robbie McGrath, Rob Morgan, Rustyn Stoops, Megan Killian, Jeannie Stephens, Erik Johnson, Paul Costello, Curtis Johnson, Alexis Slupe, Suresh Advani, Nick Rooney Moderator: Prof. Sarah Rooney

3:20 – 3:40

Project 128: Underwater Sound-Source and Receiver Package Team Members: Matthew Gallion, Zion Aranda,

Alex Muniz, Brian Zankowsky Faculty Advisor: Prof. Dustyn Roberts Sponsor: UD Earth Ocean Environment The University of Delaware’s College of Earth, Ocean, and Environment (CEOE) strives to reach a deeper understanding of the planet and improve stewardship of environmental resources. CEOE faculty and students examine complex information from multiple disciplines with the knowledge that science and society are firmly linked and solutions to environmental challenges can be synonymous with positive economic impact. This project was conceived by Dr. Mohsen Badiey, Professor & Acting Dean of UD CEOE; and funding for this project is provided by a grant through the VentureWell Network to UD Mechanical Engineering.

3:40 – 4:00

Project 129: Open Source Concrete 3D Printer Team Members: Kathleen Buza, Gennaro Cuccolo,

Jonathon Montini, Glenn Gawthrop Faculty Advisor: Prof. Dustyn Roberts Sponsor: UD COE Concrete 3D Printer The UD College of Engineering (COE) has a strong track record of excellence in research, education, and entrepreneurship. This project, which is funded by the COE Dean’s Office, focuses on building the college’s research and innovation capacities in the area of rapid manufacturing and sustainable construction.

4:00 – 4:20

Project 133: Osteogenesis Imperfecta (OI) Chair

Team Members: Hannah Heuschneider, Kenny Ope, Caroline Koriakin, Ryan Barlow Faculty Advisor: Prof. Sarah Rooney Sponsor: Nemours AIDHC – Genetics The A.I. duPont Hospital for Children, a hospital which is world renowned for pediatric orthopedic care, has a special focus of expertise in Osteogenesis Imperfecta (OI). Their clinical program provides medical and surgical care to children and their families with OI, which can begin prenatally and continue into adulthood. The Program’s directing physicians are Drs. Michael Bober (Medical Genetics) and Richard Kruse (Orthopaedics).

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SESSION 04-A

Room 119, 4:30–5:50 pm Evaluators: Jess Penman, Thomas Buchanan, Annie Sanger, Paul Hagerty, Adam Bitar, Matt Hersh, Lindsay Evans, Christopher Price Moderator: Prof. Kurt Manal

4:30 – 4:50

Project 138: Assistive Recumbent Trike Team Members: Nicholas Laganelli, Alexander Addeo,

Rabeet Ahmad, Grace McIlvain Faculty Advisor: Prof. Sujata Bhatia Sponsor: UD Physical Therapy The mission of the Department of Physical Therapy is to advance physical therapist practice by providing outstanding entry-level and post-graduate education, translating science to deliver quality clinical services, leading federally funded rehabilitation research, and training the next generation of rehabilitation researchers and leaders of our profession. This project was conceived by Dr. Sam Lee in UD PT, whose research focuses on the use of Functional Electrical Stimulation (FES) to improve functional ability in children with Cerebral Palsy (CP). and is funded by a grant through the VentureWell Network to UD Mechanical Engineering. The emphasis of Dr. Lee’s work is on evaluating both the neuroprosthetic (short-term) and neurotherapeutic (long-term) effects of FES training interventions on children with CP.

4:50 – 5:10

Project 139: Orthopaedics in Action: College Edition Team Members: Jacob Fertell, Lydia Zakutney, Cedric Whitney Faculty Advisor: Prof. Jenni Buckley Sponsor: The Perry Initiative

The Perry Inititiave is a non-profit organization that inspire women to pursue careers in underrepresented areas of engineering and medicine. The Perry Initiative runs extracurricular workshops across the country for women high school and medical school students, reaching over 2,000 women annually.

The organization has developed unique hands-on curriculum related to engineering, biomechanics, surgical skills, and medical diagnostics.

5:10 – 5:30

Project 116: Latch with E-Lock Team Members: Mitchell Fallinger, Galen Selph,

Zach Platek, Greg Barrier, Nathanael Haase Faculty Advisor: Prof. Nate Cloud Sponsor: Southco Southco is one of the largest global manufactures of access hardware solutions, with 21 facilities worldwide. Our access hardware solutions include a variety of specialty fasteners, Electronic access solutions, latches, hinges, handles, positioning devices and quick release fasteners. In addition to standard products listed in our handbook, Southco develops and manufactures a wide variety of custom products for customers in diverse fields of business, including computers, electronics, automotive, industrial, military, aerospace, marine and recreational.

5:30 – 5:50

Project 117: Versatile Heated Safety Jacket Design Team Members: Andrew Hamilton, Ryan

Sarrocco, Eric Jackson, Jincheng Liu Faculty Advisor: Prof. Nate Cloud Sponsor: Speakman In 1939, Speakman introduced the first emergency shower and started the Emergency Shower and Eyewash industry. Since that time, Speakman has maintained a leadership position by creating new and innovative products designed to solve customer needs and/or provide enhanced customer value.

ISO 9001:2000 certification validates Speakman’s commitment to continuous improvement, and its’ focus on manufacturing products of the highest quality.

The development of competitively priced, absolutely dependable products ensures that Speakman customers can expect to receive the best solutions available for employees who have been exposed to hazardous materials.

SESSION 04-B

Room 120, 4:30–4:50 pm Evaluators: Jerome Posatko, Yogendra Chadda, Eli Gorman, Jack Craft, Matt Durst, Edward Gargiulo, Taylor Boyle, Charlie Collier Moderator: Prof. Liyun Wang

4:30 – 4:50

Project 109: Solar Energy Harvesting Singles Team Members: Kangning Guo, Colleen Gegeckas,

Jessica Booth, Kenny Eland, Andrew Koster Faculty Advisor: Prof. Liyun Wang Sponsor: UD Materials Science The field of Materials Science and Engineering encompasses the broad disciplines of physics, chemistry, biology and engineering by providing a platform for multidisciplinary activities across these fields. It integrates the role of research and education to develop and prepare students for today's challenges while giving them the breadth, perspective, versatility and vision to adapt to the changing environment of tomorrow. The Materials Science Department at University of Delaware has several strong focus areas, including polymers and composites, photovoltaics, and thin film materials, among others. This project was conceived and funded by Dr. Bob Opila in UD Materials Science.

4:50 – 5:10

Project 118: Optimization of Hemostatic Valve * Team Members: Thomas Behan, Neil Mathur, Nichol

Reisher, Jacob Fish, Christian Thompson Faculty Advisor: Prof. Liyun Wang Sponsor: Terumo Medical Corporation Terumo Interventional Systems is a market leader in minimally-invasive entry site management, lesion access and embolization solutions. They are focused on critical limb ischemia, complex coronary intervention and transradial access. Key products include guidewires, catheters, introducer sheaths, guiding sheaths, and embolics. Target markets include interventional cardiologists, interventional radiologists, and vascular surgeons. Terumo pioneers innovative clinical and business solutions and our uniquely designed radial access products help clinicians get vascular access faster, leading to quicker recovery for patients. Their products are widely recognized by healthcare professionals for improving patient outcomes and promoting operational efficiencies. * Viewing access restricted to team members, faculty, and sponsor-approved external evaluators only.

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5:10 – 5:30

Project 124: Hernia Patch Manufacturing* Team Members: Michael Czerwinski, Uzayr

Taher, Hunter Woinicki, Hannah Jardine Faculty Advisor: Prof. Liyun Wang Sponsor: W.L.Gore A privately held company with annual sales of more than $3 billion, W. L. Gore & Associates, Inc. is an inventive, technology-driven enterprise focused on discovery and product innovation. The polymer polytetrafluoroethylene (PTFE) lies at the core of Gore’s technical capabilities. Its characteristics make it highly valuable in the many products and applications used in very demanding environments, from medical implants in the human body, to clothing worn on expeditions to Mt. Everest, to electronic cables transmitting signals from Mars. * Viewing access restricted to team members, faculty, and sponsor-approved external evaluators only.

5:30 – 5:50

Project 127: Xumidor for Art Conservation Team Members: Kelli Kearns, Kevin Clark, Marcos

Miranda, Dennis Palica, Matt Baker Faculty Advisor: Prof. Liyun Wang Sponsor: Xergy Xergy Inc. is a start-up company, located in Delaware, that focuses on creating high value products based on integrated protonics, including ion exchange membranes. Applications of the company’s technical compentencies include micro-climate control systems.

SESSION 04-C

Room 125, 4:30–5:30 pm Evaluators: Robbie McGrath, Rob Morgan, Megan Killian, Erik Johnson, Paul Costello, Alexis Slupe, Suresh Advani, Nick Rooney Moderator: Prof. Sarah Rooney

4:30 – 4:50

Project 137: Ankle Heart Rate Monitor Team Members: Jane Gosling, Jonathan Ellsworth,

Alexander Kulyk, Carlton Brady, Nicholas Rattenni Faculty Advisor: Sarah Rooney Sponsor: Delaware 87ers The Delaware 87ers are part of the NBA Development League and are affiliated with the NBA’s Philadelphia 76ers. The 87ers play their games at the Bob Carpenter Center at University of Delaware.

4:50 – 5:10

Project 135: Castlick Team Members: Kathryn, Hogan, Christina Zeszut,

Tashreefa Zunaid, Julia Pezick Faculty Advisor: Sarah Rooney Sponsor: UPenn New Bolton Center The Preclinical Service Core & Comparative Orthopedic Research Laboratory (PSC-CORL) at the University of Pennsylvania New Bolton School of Veterinary Medicine (Penn Vet) is focused on non-clinical and clinical translation. Leveraging the multi-disciplinary specialties at Penn Vet, PSC-CORL provides a refined platform of successful translation using experimental and naturally-occurring disease models. They partner with pharmaceutical and medical-device companies, government agencies, and academic institutions to meet a broad range of R&D needs.

5:10 – 5:30

Project 136: Training Rollers for Wheelchair Racing Team Members: Marjelle Scheffers, Sarah Peden, Dylan

Wergelis-Isaacson, Gnanadesikan Somasundaram Faculty Advisor: Sarah Rooney Sponsor: Go Get ‘Dem Wheelchair Racing Club Go Ge ‘Dem Wheelchair Racing Club was established in 2012 to improve the lives of disabled persons in Ghana, with a specific focus on disabled youth in rural parts of the country. The club uses sport as a tool to empower youth and adults from beginners to elite racers to set goals, build a social network, travel, train, compete and live fulfilling lives. Secondary aims include changing the public perception about disabled persons and developing internationally competitive wheelchair racing athletes from Ghana. As such, the club often collaborates with the National Paralympic Committee to promote Paralympic sports in the country and the West African sub-region. The club has also been introduced to the International Paralympic Committee and will continue to develop a strong working relationship with this important group.

5:30 – 5:50

Project 119: Playskin Air Team Members: Lily Russo, Ashley DeHope,

Cory Cacciola, Melissa Landman Faculty Advisor: Thomas Buchanan Sponsor: UD Physical Therapy The Move To Learn Innovation Lab (M2L) houses research that aims to utilize physical activity to promote mobility, learning, and social interaction for individuals with movement impairments. Lab co-director Dr. Michele Lobo also directs the Super Suits Functional Fashion & Wearable Technology Program at The University of Delaware. This program aims to develop a range of low- to high-tech clothing to increase independence, self-confidence, function, and participation for users.

SESSION 05

Room 124, 4:00–6:00 pm

Evaluators: Alexis Slupe, Jack Craft, Rob Morgan, Ben Greenspan, Erik Johnson, Paul Costello, Adam Bitar, Taylor Boyle, Bill Fagerstrom Moderator: Prof. Steve Timmins

Formula SAE 2016 Senior Design

Team Members: Cory Dodd, Nicholas Geneva, Jason Hammond, Lexi Fader, Anthony Feola, Sam Fowler, Patrick Geneva, Angelo Glover, Tyler Gravatt, Chad Mayhew, Garrett McKay, Cory Morris, Stephen Popiel, Monte Taylor, Joel Tylecki, Tyker Urbaniak Faculty Advisor: Prof. Steve Timmins

The goal of Formula SAE is to take the Engineering curriculum and apply it to a real-world industrial problem by building a prototype race car for a fictional single entry series. Student’s cars are not only judged based on their performance, but also the Engineering decisions the students have made in their design, weighing performance versus cost and reliability.

Formula SAE challenges students to design a car that is quick, reliable, fuel efficient, and cost effective. Formula SAE was established at the University of Delaware in 1996. The team has competed in over 10 Formula SAE competitions and dozens of local autocrosses sanctioned by the SCCA. 17

SESSIONS 06 & 07 POSTER SESSIONS

Posters will be on display throughout the day in the lobby of Clayton Hall. During the poster sessions, teams will be present at their posters to discuss their work.

* Viewing access restricted to team members, faculty, and sponsor-approved external evaluators only.

Session 06: 6:00–6:30 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138

Automated Sensor Test Track Polyurethane Injection Molding Circulation System Bio-Reactor Cell Adhesion and Cleaning Optimization Heat chamber for assembly line PAC Waste & Linen System Cleaning Mechatronics and Control Systems Test Stand Open-source undercarriage decontamination system Latch with E-Lock Optimization of hemostatic valve* Modular art therapy system Adaptive rowing system Hernia Patch Manufacturing * Microstructure Replication Automation Underwater sound-source and receiver package Compact mechatronic pulsing system ABR Modifications Meat Impaction Removal Tool* Training Rollers for Wheelchair Racing Assistive Recumbent Trike

Session 07: 6:30–7:00 101 Temperature controlled tribology testing 103 Less Invasive Cerclage Cable for Periprosthetic Fractures 105 CVD Mass Monitor 107 Redesign of autoclave cooling system 109 Solar energy harvesting shingles 111 Little Wonder Lawn Vacuum – Debris Bag Filler 113 Automatic extrusion loader 115 Wearable Colostomy Simulator 117 Versatile Heated Safety Jacket Design 119 Playskin Air 121 Kneeling Knee Brace 123 Floating Wetlands 125 Water dosing test station 127 Xumidor for Art Conservation 129 Open source concrete 3D printer 131 Nasal Cannula* 133 OI Chair 135 Caslick’s 137 Ankle Heart Rate Monitor 139 Orthopaedics In Action: College Edition Formula SAE

SESSION 08

AWARDS

Design Discipline Awards Process Improvement New Product Development Thermal/Fluids System/Dynamics Biomedical Environmental Mechanoeletrical

Open Categories MVP (Most Valuable Project) The Grit Award The People’s Choice Award Mechanical Engineering Chairperson’s Award Biomedical Engineering Chairperson’s Award

SESSION 08

EVALUATORS

Thank you to our external evaluators, who are engineering professionals from local industry, our alumni community, and our partner programs. These individuals volunteer their time to provide valuable feedback to our student teams during our midterm and final design reviews.

Adam Bitar University of Pennsylvania,

Department of Mechanical Engineering Alexis Slupe W.L. Gore and Associates Annie B. Sanger Sepax Technologies Ben Greenspan University of Delaware, Biomechanics & Movement Sciences Program Bill Fagerstrom DuPont Corporation (Retired) Charlie Collier DuPont Corporation (Retired) Christopher Price University of Delaware, Department of Biomedical Engineering Curtis Johnson University of Delaware, Department of Biomedical Engineering Dawn Elliott University of Delaware, Department of Biomedical Engineering Edward Gargiulo Siemens Healthcare Eli Gorman Greene, Tweed Erik Johnson W.L. Gore and Associates Jack Craft Mars International Jason Gleghorn University of Delaware, Department of Biomedical Engineering Jeannie Stephens University of Delaware, Department of Biomedical Engineering Jerome Posatko The Carlyle Group Jess Penman DePuy Synthes 19

Lindsay Evans Exponent Matt Buckley Whitman, Requardt & Associates, LLP Matt Durst Harvard Business School Matt Hersh W.L. Gore and Associates Megan Killian University of Delaware,

Department of Biomedical Engineering Michael L. Vaughan College of Engineering, University of Delaware Nick Rooney Boeing Corporation Paul Costello Evergreen Management Consulting Paul Hagerty Hagerty Environmental LLC Rob Morgan Center for Composite Materials, University of Delaware Robbie McGrath University of Delaware, Department of Biomedical Engineering Rustyn Stoops Delaware Manufacturing Extension Partnership Ryan Locke University of Delaware, Department of Biomedical Engineering Sai Gajjala Siemens Healthcare Suresh Advani University of Delaware, Department of Mechanical Engineering Taylor Boyle ExxonMobil Tom Buchanan University of Delaware, Departments of

Mechanical & Biomedical Engineering Yogendra S. Chadda University of Detroit Mercy (Retired)

SENIOR ENGINEERING DESIGN FACULTY Senior Design teams are advised by a team of faculty throughout the course of the semester.

Many thanks to the faculty from Mechanical and Biomedical Engineering for their support of our students.

Sujata Bhatia, PhD, MD Tom Buchanan, PhD Jenni Buckley, PhD Nate Cloud, PE Jim Glancey, PhD, PE S. Dyer Harris, PhD, PE

Mike Keefe, PhD, PE Kurt Manal, PhD Dustyn Roberts, PhD, PE Sarah Rooney, PhD Liyun Wang, PhD

ADDITIONAL THANKS Many thanks are in order to the staff members who help our students with technical and logistical issues throughout the course of the semester.

The Student Machine Shop Staff: Scott Nelson, with help from Steve Beard, Jeff Rickets, Al Lance, and Adam Kinsey Administrative Support: Elaine Nelson, Ann Connor, Lisa Katzmire, Amy Adams, Michele Schwander, Anthony Zynch, and Ja’Nise Farris Teaching Assistants: Dan Buesking & The Design Studio TA’s

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