ENGR - EXPO 2021 - Tech Session 1 (ME) - Hyster - Yale Carriage Bounce Control System - Booth #D

Page 1

2021

OBJECTIVE

The objective of this project is to reduce the bounce of the forklift carriage. When a forklift drives over a bumpy surface the carriage of the forklift tends to bounce. This bounce is loud and can cause the operator to spill their load if severe enough.

Click HYSTER - YALE CARRIAGE BOUNCE CONTROL to SYSTEM add BRYCE BILDERBACK, NICK DAQUILA, SEAN BLATNER, CONNER KREZMAN text BY THE NUMBERS SHOP DEVELOPMENT • • • • •

Hours spent in the shop: 200+ Number of parts machined: 18 Number of pages of drawings: 21 Hours spent doing FEA: 23 CAD Package Revisions: 28

BACKGROUND • When going over a bump, the carriage tends to •

go up causing slack in the lifting chains When the carriage falls back down it is stopped abruptly by the tension in the lifting chain

VALIDATION

• Mast • Carriage • Forks

(v)

FEA of altered carriage for design. Verified strength of carriage after modifications.

SUMMARY, CONCLUSIONS, RECOMMENDATIONS • Better material selection • Increase factor of safety • Reevaluate with strain gauge data • Scale design for different models and capacities • Integrate Design into carriage with less modification

KEY REQUIREMENTS • Reduce or eliminate bounce in the carriage and forks • New design should fit onto existing forklift models

ACKNOWLEDGEMENTS Data was collected using a strain gauge on a different forklift model to determine relative loads on the brake.

• Sam Weiss • Ian Glasgow • Matthew Swenson


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